Stabilizing prosthesis support structure

• US 8,900,317 B2
• Filed: 05/18/2012
• Issued: 12/02/2014
• Est. Priority Date: 05/20/2011
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Zubok, Ray, Montoya, Jorge, Hoeman, Timothy A., Chernosky, John, Roby, Keith A.
• Primary Examiner(s): STEWART, JASON-DENNIS NEILKEN
• Application Number:
  US13/475,721
• Publication Number:
  US 20120310361A1
• Time in Patent Office: 928 Days
• Field of Search: 623 2032- 2034
• US Class Current: 623/20.32
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30884 Fins or wings, e.g. longitudinal wings for preventing rotation within the bone cavity
• CPC Class Codes: A61F 2002/3092 having an open-celled or open-pored structure
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts

Abstract

A tibial support structure includes a platform portion and a medullary portion that are monolithically formed as a single piece. The medullary and platform portions of the augment component are adapted to accommodate and mechanically attach to a tibial baseplate, and are individually shaped and sized to replace damaged bone stock both within the tibia, as well at the tibial proximal surface. The monolithic formation of the tibial support structure provides a strong and stable foundation for a tibial baseplate and facilitates restoration of the anatomic joint line, even where substantial resections of the proximal tibia have been made. The tibial support structure may be made of a bone-ingrowth material which facilitates preservation and rebuilding of the proximal tibia after implantation, while also preserving the restored joint line by allowing revision surgeries to be performed without removal of the tibial support structure.

Claims

1. A support structure for use in conjunction with a prosthesis component, the support structure comprising:

a platform having a proximal surface and a distal surface defining a platform thickness therebetween, said proximal surface and said distal surface cooperating to define a platform outer periphery shaped to correspond with a periphery of a resected proximal tibia, said platform outer periphery defining a platform medial-lateral width and a platform anteroposterior length; and

a medullary portion extending distally from said distal surface of said platform, said medullary portion monolithically formed with said platform and comprising;

a medullary portion anteroposterior diameter less than said platform anteroposterior length;

a medullary portion medial-lateral diameter less than said platform medial-lateral width; and

a medullary portion height measured along a proximal/distal extent of said medullary portion,

wherein the support structure provides a longitudinal passage that extends through the support structure from a proximal end opening in the proximal surface of the platform to a distal end opening at a distal end of the medullary portion, the medullary portion including a side wall with an interior surface situated along said longitudinal passage and an exterior surface opposite said interior surface for contacting bone upon implantation, the support structure providing at least a first open window that extends fully through the side wall from said interior surface to said exterior surface, said first open window including a distal window end that terminates proximal of the distal end of the medullary portion.

2. The support structure of claim 1, wherein said monolithically formed platform and medullary portion comprise a porous bone-ingrowth material.

3. The support structure of claim 1, wherein the medullary portion defines a hemispherical shape.

4. The support structure of claim 1, wherein said platform thickness is substantially constant across said platform medial-lateral width and said anteroposterior length.

5. The support structure of claim 1, in combination with a tibial baseplate having a proximal baseplate surface and a distal baseplate surface with a keel extending therefrom,

said proximal baseplate surface and said distal baseplate surface cooperating to define a tibial baseplate periphery corresponding to said platform outer periphery, and

said keel extending through the longitudinal passage and protruding from the distal end opening at the distal end of said medullary portion.

6. The combination of claim 5, wherein said monolithically formed platform and medullary portion are formed with a porous bone-ingrowth metallic material.

7. The combination of claim 5, further comprising means for mechanically attaching said support structure to said tibial baseplate.

8. The combination of claim 5, wherein:

said tibial baseplate comprises at least a first fin extending radially outwardly from said keel and oriented such that the first fin extends down a side of the keel; and

said first open window formed at a junction between said medullary portion and said platform, said first open window sized and positioned to provide clearance for said first fin of said tibial baseplate.

9. The combination of claim 8, wherein said first open window maintains a minimum thickness of the material of said support component of at least 1 mm.

10. The combination of claim 5, wherein said longitudinal passage is sized to receive said keel of said tibial baseplate with clearance between said interior surface and an outer peripheral wall of said keel.

11. The support structure of claim 1, wherein:

said medullary portion defines a central longitudinal axis extending along the proximal/distal extent thereof; and

said exterior surface of the side wall of said medullary portion defines a tapered outer surface such that a medial boundary and a lateral boundary of said medullary portion each define a taper angle with respect to said central longitudinal axis, said taper angle between 4 degrees and 15 degrees.

12. The support structure of claim 11, wherein a posterior boundary of said medullary portion defines a posterior taper angle with respect to said central longitudinal axis, said posterior taper angle between 10 and 19 degrees.

13. The support structure of claim 11, wherein an anterior boundary of said medullary portion is substantially parallel to said central longitudinal axis.

14. A proximal tibial implant system, comprising:

a proximal tibial implant including a tibial baseplate with a proximal baseplate surface and a distal baseplate surface with a keel extending therefrom, said proximal tibial implant including at least a first fin extending down a side of the keel from the distal baseplate surface to a distal end of the keel; and

a support structure for use in conjunction with the proximal tibial implant, the support structure formed with a porous bone-ingrowth metallic material and comprising;

a platform having a proximal surface and a distal surface defining a platform thickness therebetween, said proximal surface and said distal surface cooperating to define a platform outer periphery shaped to correspond with a periphery of a resected proximal tibia, said periphery divided into a medial side and an opposing lateral side, said platform outer periphery defining a platform medial-lateral width and a platform anteroposterior length; and

a medullary portion extending distally from said distal surface of said platform and from at least one of said medial side and said lateral side, said medullary portion monolithically formed with said platform and comprising;

a medullary portion anteroposterior diameter less than said platform anteroposterior length;

a medullary portion medial-lateral diameter; and

a medullary portion height measured along a proximal/distal extent of said medullary portion,

wherein the support structure provides a longitudinal passage that extends through the support structure from a proximal end opening in the proximal surface of the platform to a distal end opening at a distal end of the medullary portion, said keel extending through the longitudinal passage and protruding from the distal end opening at the distal end of said medullary portion.

15. The proximal tibial implant system of claim 14, wherein said distal surface of said platform is stepped, such that said platform thickness is larger at one of said medial side and said lateral side as compared to the other of said medial side and said later side.

16. The proximal tibial implant system of claim 14, wherein the thicker of said medial side and said lateral side comprises a tapered outer surface extending distally, such that said periphery is defined at said proximal surface of said platform for the thicker of said medial side and said lateral side.

17. The proximal tibial implant system of claim 14, wherein said platform occupies only one of said medial side and lateral side, whereby said support structure is designed to augment only one side of the resected proximal tibia.

18. The proximal tibial implant system of claim 14, wherein the medullary portion includes a side wall with an interior surface situated along said longitudinal passage and an exterior surface opposite said interior surface for contacting bone upon implantation, the support structure providing at least a first open window that extends fully through the side wall from said interior surface to said exterior surface.

19. The proximal tibial implant system of claim 18, wherein the first open window includes a distal window end that terminates proximal of the distal end of the medullary portion.

20. The proximal tibial implant system of claim 18, wherein said first open window spans a junction formed between said medullary portion and said platform.

21. The proximal tibial implant system of claim 18, wherein a clearance space exists between said first open window and said first fin.

22. The proximal tibial implant system of claim 21, wherein said first fin extends through said first open window so as to protrude from the exterior surface of said side wall.