Coldplate for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV)
First Claim
1. A coldplate for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV), the transformer comprising a first magnetic core, a second magnetic core and a winding, the transformer having a top surface and a bottom surface, the coldplate comprising:
- a main portion having a recess formed therein, the recess having a floor configured for contacting the bottom surface of the transformer for dissipating heat generated by the transformer, the main portion comprising a raised feature configured for contacting the winding of the transformer for dissipating heat generated by the transformer; and
a bracket member for use in securing the transformer in the recess of the main portion of the coldplate, the bracket member configured for contacting the main portion and the transformer for dissipating heat generated by the transformer, the bracket member having a contact surface for contacting the top surface of the transformer, the contact surface having an area sufficient to contact substantially all of the top surface of the transformer.
3 Assignments
0 Petitions
Accused Products
Abstract
A coldplate for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV). The coldplate includes a main portion having a recess formed therein, the recess having a floor configured for contacting a bottom surface of a transformer for dissipating heat generated by the transformer. The main portion includes a raised feature configured for contacting a winding of the transformer for dissipating heat generated by the transformer. The coldplate also includes a bracket member for use in securing the transformer in the recess of the main portion, the bracket member configured for contacting the main portion and the transformer for dissipating heat generated by the transformer. The bracket member includes a contact surface for contacting a top surface of the transformer, the contact surface having an area sufficient to contact substantially all of the top surface of the transformer.
116 Citations
20 Claims
-
1. A coldplate for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV), the transformer comprising a first magnetic core, a second magnetic core and a winding, the transformer having a top surface and a bottom surface, the coldplate comprising:
-
a main portion having a recess formed therein, the recess having a floor configured for contacting the bottom surface of the transformer for dissipating heat generated by the transformer, the main portion comprising a raised feature configured for contacting the winding of the transformer for dissipating heat generated by the transformer; and a bracket member for use in securing the transformer in the recess of the main portion of the coldplate, the bracket member configured for contacting the main portion and the transformer for dissipating heat generated by the transformer, the bracket member having a contact surface for contacting the top surface of the transformer, the contact surface having an area sufficient to contact substantially all of the top surface of the transformer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
-
-
10. A heat sink for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV), the transformer comprising a winding, an upper magnetic core and a lower magnetic core, wherein the upper magnetic core forms a top surface of the transformer, the lower magnetic core forms a bottom surface of the transformer, and the upper and lower magnetic cores form a plurality of side surfaces of the transformer, the heat sink comprising:
-
a main portion having a recess formed therein, the recess having a floor configured for contacting the bottom surface of the transformer for dissipating heat generated by the transformer, the main portion comprising a raised feature configured for contacting the winding of the transformer, wherein the winding of the transformer comprises a printed circuit board having a stamped copper coil, a portion of the winding extends beyond the side surfaces of the transformer formed by the upper and lower magnetic cores, and the portion of the winding extending beyond the side surfaces of the transformer is configured for contacting the raised feature of the main portion of the heat sink for dissipating heat generated by the transformer; and a bracket member for use in securing the transformer in the recess of the main portion of the coldplate, the bracket member configured for contacting the main portion and the transformer for dissipating heat generated by the transformer, the bracket member having a contact surface for contacting the top surface of the transformer, the contact surface having an area sufficient to contact substantially all of the top surface of the transformer. - View Dependent Claims (11, 12, 13, 14, 15)
-
-
16. A heat sink for use with a transformer in an electric vehicle (EV) or a hybrid-electric vehicle (HEV), the transformer comprising a winding, an upper magnetic core and a lower magnetic core, wherein the upper magnetic core forms a top surface of the transformer, the lower magnetic core forms a bottom surface of the transformer, and the upper and lower magnetic cores form a plurality of side surfaces of the transformer, the heat sink comprising:
-
a main portion having a recess formed therein, the recess having a floor configured for contacting the bottom surface of the transformer for dissipating heat generated by the transformer, the main portion comprising a raised feature configured for contacting the winding of the transformer for dissipating heat generated by the transformer; a bracket member for use in securing the transformer in the recess of the main portion of the heat sink, the bracket member configured for contacting the main portion and the transformer for dissipating heat generated by the transformer, the bracket member having a first contact surface for contacting the top surface of the transformer, the first contact surface having an area sufficient to contact substantially all of the top surface of the transformer, and a second contact surface for contacting a side surface of the transformer, the second contact surface having an area sufficient to contact a majority of the side surface of the transformer; and a thermal interface material interposed between the top surface of the transformer and the bracket member, and interposed between the bottom surface of the transformer and the floor of the recess, the thermal interface material for facilitating heat conduction from the transformer to the main portion and the bracket member. - View Dependent Claims (17, 18, 19, 20)
-
Specification