LED device for wide beam generation

• US 8,905,597 B2
• Filed: 04/08/2013
• Issued: 12/09/2014
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Illumination Management Solutions Incorporated (Eaton Corporation PLC.)
• Inventors: Holder, Ronald G., Rhoads, Greg
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US13/858,713
• Publication Number:
  US 20130229804A1
• Time in Patent Office: 610 Days
• Field of Search: 36231106-31109, 362/311.02, 362/311.1, 362326-340, 362308-310, 362/431, 36224902-24906, 362/237, 362/240, 362/294, 362/373
• US Class Current: 362/311.06
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21S 8/085 of high-built type, e.g. street light
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

An apparatus and method is characterized by providing an optical transfer function between a predetermined illuminated surface pattern, such as a street light pattern, and a predetermined energy distribution pattern of a light source, such as that from an LED. A lens is formed having a shape defined by the optical transfer function. The optical transfer function is derived by generating an energy distribution pattern using the predetermined energy distribution pattern of the light source. Then the projection of the energy distribution pattern onto the illuminated surface is generated. The projection is then compared to the predetermined illuminated surface pattern to determine if it acceptably matches. The process continues reiteratively until an acceptable match is achieved. Alternatively, the lens shape is numerically or analytically determined by a functional relationship between the shape and the predetermined illuminated surface pattern and predetermined energy distribution pattern of a light source as inputs.

Claims

1. A street luminaire comprising:

a fixture operable to position a plurality of light modules overhead relative to a street to be illuminated; and

the plurality of light modules, each light module comprising;

a planar substrate; and

a number of light sources arranged in a two-dimensional array and mounted to the planar substrate, each light source comprising;

at least one light emitting diode; and

a lens mounted to accept light from the at least one light emitting diode,

wherein the lens exhibits symmetry with respect to a first reference plane that extends through the lens and the planar substrate,

wherein a second reference plane extends through the planar substrate and the lens and is perpendicular to the first reference plane,

wherein the lens comprises a feature that is disposed on a first side of the second reference plane, and

wherein the feature is operative to receive light propagating on the first side of the second reference plane and to redirect said received light through the second reference plane for propagation on a second side of the second reference plane so that the each light source outputs a respective pattern of light that is biased street side relative to curbside and that has a respective intensity,

wherein each light module is operative to produce a pattern of light substantially matching said respective pattern of light with an intensity that is substantially equal to said respective intensity multiplied by the number.

2. The street luminaire of claim 1, wherein the feature comprises a prism.

3. The street luminaire of claim 1, wherein the feature comprises a refractive surface.

4. The street luminaire of claim 1, wherein the lens comprises a depression disposed at an intersection between the first reference plane and a surface of the lens, the depression biased to one side of the second reference plane.

5. The street luminaire of claim 1, wherein the fixture positions the plurality of light modules such that the first reference plane is substantially perpendicular to the street and the second reference plane is substantially parallel to the street.

6. The street luminaire of claim 1, wherein each light module comprises:

at least one heat sink; and

circuitry that is operable to supply electrical power to the light emitting diodes.

7. The street luminaire of claim 1, wherein each light module comprises a heat sink that conducts and dissipates heat.

8. A street luminaire comprising:

a plurality of light modules; and

a fixture that is operable to position the plurality of light modules for illuminating a street that extends in a direction,

wherein each light module comprises;

a substrate; and

a number of light sources disposed along the substrate to form an array of light sources having a substantially planar format, each light source comprising;

a respective lens; and

at least one respective light emitting diode coupled to the respective lens,

wherein the respective lens is intersected by a plane that extends in the direction, the plane having a street side and a curbside, and

wherein a jutting portion of the respective lens is disposed on a curbside of the plane and is operative to receive light from the at least one respective light emitting diode that is headed curbside and to reflect said received light to pass through the plane, so that the respective lens produces an illumination pattern of an intensity, the illumination pattern biased street side relative to curbside, and

wherein each light module produces the illumination pattern of a second intensity that is approximately equal to the intensity multiplied by the number.

9. The street luminaire of claim 8, wherein the respective lens has a plane of symmetry that is substantially perpendicular to the plane.

10. The street luminaire of claim 8, wherein the jutting portion of the respective lens comprises a totally internally reflective surface.

11. The street luminaire of claim 8, wherein the plurality of light sources disposed along the substrate form a two-dimensional array, and

wherein all of the planes are substantially parallel to one another.

12. The street luminaire of claim 8, wherein the fixture is further operable to position the plurality of light modules substantially parallel to a surface of the street.

13. The street luminaire of claim 8, wherein when cast on a street surface, the illumination pattern is substantially symmetrical with respect to a line on the street surface that runs perpendicular to the plane.

14. The street luminaire of claim 8, wherein the illumination pattern forms a two-dimensional distribution of energy on a surface, and

wherein the two-dimensional distribution of energy is divisible into two intensity patterns exhibiting mirror image symmetry with respect to one another.

15. A street luminaire comprising:

a first number of light modules, each operable to produce an illumination pattern of a first intensity; and

a fixture that is operable to mount and power the first number of light modules to produce the illumination pattern of a second intensity for illuminating a street, the second intensity substantially equaling the first intensity multiplied by the first number,

wherein each light module comprises;

a substantially flat substrate; and

a second number of light sources arranged upon the substantially flat substrate, each light source comprising;

at least one respective LED; and

a respective lens comprising a first side that the fixture orients curbside and a second side that the fixture orients street side,

wherein the first side of the respective lens and the second of the respective lens are optically different from one another,

wherein the respective lens is mounted with the at least one respective LED such that the first side of the respective lens receives light from the at least one respective LED and the second side of the respective lens receives light from the at least one respective LED,

wherein the first side of the respective lens is operable to send street side a substantial amount of the light that the first side of the respective lens receives, resulting in biasing the illumination pattern street side relative to curbside, and

wherein the respective lens is operable to produce the illumination pattern of a third intensity, and the first intensity substantially equals the third intensity multiplied by the second number.

16. The street luminaire of claim 15, wherein the respective lens exhibits optical symmetry with respect to a centerline that is substantially perpendicular to the street.

17. The street luminaire of claim 15, wherein the at least one respective LED provides an axis that is perpendicular to the substantially flat substrate, and

wherein the respective lens comprises an outer surface comprising a depression biased on one side of the axis.

18. The street luminaire of claim 15, wherein the respective lens comprises a complex prism jutting from the first side of the respective lens.

19. The street luminaire of claim 15, wherein the illumination pattern provides a two-dimensional distribution of energy on a street surface, the two-dimensional distribution of energy divisible into two intensity patterns exhibiting mirror image symmetry with respect to one another.

20. The street luminaire of claim 15, wherein the second side of the respective lens and the first side of the respective lens differ from one another due at least to one different internally reflective feature and one different refractive feature.