Apparatus and methods for securing a bone implant

• US 8,906,022 B2
• Filed: 03/08/2011
• Issued: 12/09/2014
• Est. Priority Date: 03/08/2010
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Krinke, Todd A., Kruse, Steve D., Taylor, Kyle, Hertel, Stefan J., Brenzel, Michael P., Hindrichs, Paul, Peterson, Alex A.
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): BRAY, STUART SAMUEL
• Application Number:
  US13/043,190
• Publication Number:
  US 20110218626A1
• Time in Patent Office: 1,372 Days
• Field of Search: 606 62- 64, 606300-321
• US Class Current: 606/63
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30

Abstract

Apparatus and methods for securing a bone implant are provided. The implant may be an expandable implant. The implant may be a non-expandable implant. The implant may be for repairing a bone fracture. The implant may be secured to a bone by anchors. The implant may include anchor receiving features. The anchor receiving features may be configured to direct an anchor into cortical bone. The anchor receiving features may be configured to receive an anchor driven through cortical bone. The implant may include bone engaging members configured to engage cancellous bone. An implant may include different profiles. The different profiles may be configured to secure the implant. The profiles may be configured to support the bone. The implant may have different flexing properties configured to position the implant in the bone. The implant may be positioned to receive an anchor driven through an outside of the bone.

Claims

1. A lock for a bone implant, the implant comprising:

a proximal base and a distal base that define a longitudinal axis; and

a web having a proximal end and a distal end, the proximal end fixed to the proximal base and the distal end fixed to the distal base, the web, after being inserted into a bone, urging radially away from the axis;

the lock comprising;

a first threaded cannula that is fixed to the proximal base and substantially coaxial with the axis;

a second threaded cannula that is fixed to the distal base, substantially coaxial with the axis and disposed apart from the first threaded cannula; and

a screw that is configured to be advanced into the first threaded cannula after the web reaches an expanded state inside the bone, advanced along the axis to the second threaded cannula and advanced into the second threaded cannula without substantially changing a distance between the first threaded cannula and the second threaded cannula;

wherein engagement of the screw with the first threaded cannula and the second threaded cannula locks the web in the expanded state.

2. The lock of claim 1 wherein, when the web is a first web, the implant includes second web that is disposed between the longitudinal axis and the first web.

3. The lock of claim 2 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and rotatable about the longitudinal axis.

4. The lock of claim 3 wherein, when the distance is fixed, the second web is expandable about the longitudinal axis.

5. The lock of claim 2 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and expandable about the longitudinal axis.

6. The lock of claim 5 wherein, when the distance is fixed, the second web is rotatable about the longitudinal axis.

7. The lock of claim 2 wherein the first web is, relative to the longitudinal axis, at a greater radial distance than is the second web.

8. The lock of claim 1 wherein the screw is configured to apply tension between the first threaded cannula and the second threaded cannula when the web bears a radial load.

9. The lock of claim 8 wherein:

the screw is of unified construction;

and,

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to apply the tension.

10. The lock of claim 1 wherein the engagement of the screw with the first threaded cannula and the second threaded cannula fixes the distance.

11. The lock of claim 1 wherein:

the distance comprises;

a maximum value that corresponds to a fully collapsed state of the web; and

a minimum value that corresponds to a fully expanded state of the web;

the screw is configured to longitudinally fix the distance at any value in the range from about the maximum value to about the minimum value;

the fully collapsed state corresponds to a state in which the implant is configured to pass through an access hole in the bone; and

the fully expanded state corresponds to a state in which the implant is expanded outside the bone at standard temperature and pressure.

12. The lock of claim 1 wherein the engagement of the screw is configured to lock the web in the expanded state such that when the web bears a radial load the web deforms and the distance does not change.

13. The lock of claim 1 wherein the distance corresponds to a radial distance of the web from the longitudinal axis.

14. The lock of claim 1 wherein:

the screw is of unified construction;

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to fix the distance.

15. The lock of claim 1 wherein the distance corresponds to the expanded state, the expanded state configured to provide structural support for the bone and substantially eliminating residual outward radial pressure on an inside wall of the bone.

16. The lock of claim 1 wherein the screw comprises a thread that is sufficiently fine to avoid substantially changing the distance when the screw engages the second threaded cannula.

17. The lock of claim 1 wherein, when the second threaded cannula has an outer diameter, the first threaded cannula includes:

a threaded portion that is configured to engage the screw; and

an unthreaded portion that has an inner diameter that is greater than the outer diameter of the second threaded cannula, the unthreaded portion being configured to receive a portion of the second threaded cannula.

18. The lock of claim 1 wherein:

a tab extends from one or both of the proximal base and the web;

a pocket is present in one or both of the proximal base and the web;

the tab is biased such that it engages the pocket; and

the web is substantially longitudinally and rotationally fixed to the proximal base by the engagement of the tab and the pocket.

19. A lock for a bone implant, the implant comprising:

a proximal base and a distal base that define a longitudinal axis; and

a web having a proximal end and a distal end, the proximal end fixed to the proximal base and the distal end fixed to the distal base, the web, after being inserted into a bone, urging radially away from the axis;

the lock comprising;

a first threaded cannula that is fixed to the proximal base and is substantially coaxial with the axis;

a second threaded cannula that is fixed to the distal base, is spaced apart from the first threaded cannula and is substantially coaxial with the axis; and

a screw that is configured to;

engage the first threaded cannula after the web expands inside the bone and the first and second threaded cannulas have moved toward each other until they are separated by a distance;

traverse the distance; and

,

then, lock the web in an expanded state by engaging the second threaded cannula without substantially moving the second threaded cannula relative to the first threaded cannula.

20. The lock of claim 19 wherein, when the web is a first web, the implant includes a second web that is disposed between the longitudinal axis and the first web.

21. The lock of claim 20 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and rotatable about the longitudinal axis.

22. The lock of claim 21 wherein, when the distance is fixed, the second web is expandable about the longitudinal axis.

23. The lock of claim 20 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and expandable about the longitudinal axis.

24. The lock of claim 23 wherein, when the distance is fixed, the second web is rotatable about the longitudinal axis.

25. The lock of claim 20 wherein the first web is, relative to the longitudinal axis, at a greater radial distance than is the second web.

26. The lock of claim 19 wherein the screw is configured to apply tension between the first threaded cannula and the second threaded cannula when the web bears a radial load.

27. The lock of claim 26 wherein:

the screw is of unified construction;

and,

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to apply the tension.

28. The lock of claim 19 wherein the engagement of the screw with the first threaded cannula and the second threaded cannula fixes the distance.

29. The lock of claim 19 wherein:

the distance comprises;

a maximum value that corresponds to a fully collapsed state of the web; and

a minimum value that corresponds to a fully expanded state of the web;

the screw is configured to longitudinally fix the distance at any value in the range from about the maximum value to about the minimum value;

the fully collapsed state corresponds to a state in which the implant is configured to pass through an access hole in the bone; and

the fully expanded state corresponds to a state in which the implant is expanded outside the bone at standard temperature and pressure.

30. The lock of claim 19 wherein the engagement of the screw with the first threaded cannula and the second threaded cannula is configured to lock the web such that, when the web bears a radial load the web deforms and the distance does not change.

31. The lock of claim 19 wherein the distance corresponds to a radial distance of the web from the longitudinal axis.

32. The lock of claim 19 wherein:

the screw is of unified construction;

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to fix the distance.

33. The lock of claim 19 wherein the distance corresponds to the expanded state, the expanded state providing structural support for the bone and substantially eliminating residual outward radial pressure on an inside wall of the bone.

34. The lock of claim 19 wherein the screw comprises a thread that is sufficiently fine to avoid substantially changing the distance when the screw engages the second threaded cannula.

35. The lock of claim 19 wherein, when the second threaded cannula has an outer diameter, the first threaded cannula includes:

a threaded portion that is configured to engage the screw; and

an unthreaded portion that has an inner diameter that is greater than the outer diameter of the second threaded cannula, the unthreaded portion being configured to receive a portion of the second threaded cannula.

36. The lock of claim 19 wherein:

a tab extends from one or both of the proximal base and the web;

a pocket is present in one or both of the proximal base and the web;

the tab is biased such that it engages the pocket; and

the web is substantially longitudinally and rotationally fixed to the proximal base by the engagement of the tab and the pocket.

37. A bone implant comprising:

a proximal base and a distal base that define a longitudinal axis; and

a web having a proximal end and a distal end, the proximal end fixed to the proximal base and the distal end fixed to the distal base, the web, after being inserted into a bone, urging radially away from the axis;

a first threaded cannula that is fixed to the proximal base and is substantially coaxial with the axis;

a second threaded cannula that is fixed to the distal base, substantially coaxial with the axis and spaced apart from the first threaded cannula;

wherein the first and second threaded cannulas are configured such that a screw, advanced along the axis after the web reaches an expanded state, engages the first threaded cannula, then advances from the first threaded cannula to the second threaded cannula and then engages the second threaded cannula without substantially changing a distance between the first threaded cannula and the second threaded cannula;

wherein engagement of the screw with the first threaded cannula and the second threaded cannula locks the web in the expanded state.

38. The bone implant of claim 37 wherein, when the web is a first web, the bone implant includes a second web that is disposed between the longitudinal axis and the first web.

39. The bone implant of claim 38 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and rotatable about the longitudinal axis.

40. The bone implant of claim 39 wherein, when the distance is fixed, the second web is expandable about the longitudinal axis.

41. The lock of claim 38 wherein, when the distance is fixed, the second web is slidable along the longitudinal axis and expandable about the longitudinal axis.

42. The lock of claim 41 wherein, when the distance is fixed, the second web is rotatable about the longitudinal axis.

43. The bone implant of claim 38 wherein the first web is, relative to the longitudinal axis, at a greater radial distance than is the second web.

44. The bone implant of claim 37 wherein the screw is configured to apply tension between the first threaded cannula and the second threaded cannula when the web bears a radial load.

45. The bone implant of claim 44 wherein:

the screw is of unified construction;

and,

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to apply the tension.

46. The bone implant of claim 37 wherein the engagement of the screw with the first threaded cannula and the second threaded cannula fixes the distance.

47. The bone implant of claim 37 wherein:

the distance comprises;

a maximum value that corresponds to a fully collapsed state of the web; and

a minimum value that corresponds to a fully expanded state of the web;

the screw is configured to longitudinally fix the distance at any value in the range from about the maximum value to about the minimum value;

the fully collapsed state corresponds to a state in which the bone implant is configured to pass through an access hole in the bone; and

the fully expanded state corresponds to a state in which the bone implant is expanded outside the bone at standard temperature and pressure.

48. The bone implant of claim 37 wherein the engagement of the screw with the first threaded cannula and the second threaded cannula is configured to lock the web such that, when the web bears a radial load the web deforms and the distance does not change.

49. The bone implant of claim 37 wherein the distance corresponds to a radial distance of the web from the longitudinal axis.

50. The bone implant of claim 37 wherein:

the screw is of unified construction;

of all the structures that are configured to operate in conjunction with the implant, the screw alone is configured to fix the distance.

51. The bone implant of claim 37 wherein the distance corresponds to the expanded state, the expanded state providing structural support for the bone and substantially eliminating residual outward radial pressure on an inside wall of the bone.

52. The bone implant of claim 37 wherein the screw comprises a thread that is sufficiently fine to avoid substantially changing the distance when the screw engages the second threaded cannula.

53. The lock of claim 37 wherein, when the second threaded cannula has an outer diameter, the first threaded cannula includes:

a threaded portion that is configured to engage the screw; and

an unthreaded portion that has an inner diameter that is greater than the outer diameter of the second threaded cannula, the unthreaded portion being configured to receive a portion of the second threaded cannula.

54. The bone implant of claim 37 wherein:

a tab extends from one or both of the proximal base and the web;

a pocket is present in one or both of the proximal base and the web;

the tab is biased such that it engages the pocket; and

the web is substantially longitudinally and rotationally fixed to the proximal base by the engagement of the tab and the pocket.