Magnetostrictive sensor array for active or synthetic phased-array focusing of guided waves

• US 8,907,665 B2
• Filed: 11/17/2011
• Issued: 12/09/2014
• Est. Priority Date: 11/17/2010
• Status: Active Grant

• Current Assignee: FBS, Inc. (INFRONEER Holdings, Inc.)
• Original Assignee: FBS, Inc. (INFRONEER Holdings, Inc.)
• Inventors: Rose, Joseph L., Van Velsor, Jason K., Owens, Steven E., Royer, Roger L. Jr.
• Primary Examiner(s): Aurora, Reena
• Application Number:
  US13/298,758
• Publication Number:
  US 20120119732A1
• Time in Patent Office: 1,118 Days
• Field of Search: 324/228, 324/240
• US Class Current: 324/240
• CPC Class Codes: G01N 2291/0425 Parallel to the surface, e.g. creep waves
• CPC Class Codes: G01N 29/2412 using the magnetostrictive properties of the material to be examined, e.g. electromagnetic acoustic transducers [EMAT]; investigating the presence of flaws using eddy currents G01N27/90, magnetostrictive transducers B06B1/08, measuring magnetostrictive properties G01R33/18
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34

Abstract

A system includes at least one strip of ferromagnetic material and a plurality of pulsing/receiving coil circuits. The at least one strip of ferromagnetic material is induced with a bias magnetic field and is coupled to a surface of a structure under test. The plurality of pulsing/receiving coil circuits are aligned with a surface of the at least one strip of the ferromagnetic material. The plurality of pulsing/receiving coil circuits are individually controllable by a number of channels to excite guided waves in the structure under test using at least one of active phased-array focusing or synthetic phased-array focusing of the guided waves.

Claims

1. A system, comprising:

at least one strip of ferromagnetic material induced with a bias magnetic field coupled to a surface of a structure under test; and

a plurality of pulsing/receiving coil circuits aligned with a surface of the at least one strip of the ferromagnetic material,

wherein the plurality of pulsing/receiving coil circuits are individually controllable by a number of channels to excite guided waves in the structure under test using at least one of active phased-array focusing or synthetic phased-array focusing of the guided waves.

2. The system of claim 1, further comprising a controller configured to receive reflected guided wave signals from the plurality of pulsing/receiving coil circuits and separate axisymmetric wave modes from flexural wave modes.

3. The system of claim 2, wherein the at least one magnet has its poles directionally arranged such that one or more of a family of torsional guided wave modes are generated by the at least two independent pulsing/receiving coil circuits.

4. The system of claim 2, wherein the at least one magnet has its poles directionally arranged such that one or more of a family of longitudinal guided wave modes are generated by the at least two independent pulsing/receiving coil circuits.

5. The system of claim 1, wherein the active phased-array focusing includes activating the plurality of pulsing/receiving coils circuits in one of a time-delayed or an amplitude-controlled manner to generate constructive interference of the guided waves at a predetermined location along a length of the structure under test.

6. The system of claim 1, wherein the synthetic phased array focusing includes applying at least one of time-delays or amplitude controls to reflected guided wave signals received by the plurality of pulsing/receiving coil circuits to artificially reconstruct a constructive interference of the excited guided waves at a specific location along a length of the structure under test.

7. The system of claim 1, further comprising a controller having a display configured to display a two dimensional representation of a three dimensional object such that surface variations of the structure under test are identifiable to a user.

8. The system of claim 1, wherein the at least one strip of ferromagnetic material includes a plurality of separate strips of ferromagnetic materials coupled to the surface of the structure under test.

9. The system of claim 8, wherein each of the independent pulsing/receiving coil circuits is aligned to a respective strip of ferromagnetic material.

10. A non-destructive inspection method, comprising:

inducing a bias magnetic field in a ferromagnetic material coupled to a surface of a test structure;

individually addressing a plurality of channels to actuate a plurality of pulser/receiver coils disposed on the ferromagnetic material to generate guided waves in the test structure using at least one of active phased-array focusing or synthetic phased-array focusing of the guided waves;

receiving a reflected signal at one of the plurality of pulser/receiver coils; and

processing the reflected signal to identify if the test structure includes an irregularity along its longitudinal length.

11. The non-destructive inspection method of claim 10, further comprising displaying a two dimensional representation of a three dimensional object such that the irregularity along the longitudinal length of the test structure is identifiable to a user.

12. The non-destructive inspection method of claim 10, wherein active phased-array focusing includes activating the plurality of pulsing/receiving coils circuits in one of a time-delayed or an amplitude-controlled manner to generate constructive interference of the guided waves at a predetermined location along a length of the structure under test, and wherein synthetic phased array focusing includes applying at least one of time-delays or amplitude controls to reflected guided wave signals received by the plurality of pulsing/receiving coil circuits to artificially reconstruct a constructive interference of the excited guided waves at a specific location along a length of the structure under test.

13. The non-destructive inspection method of claim 10, wherein the ferromagnetic material includes a plurality of separate strips of ferromagnetic material.

14. The non-destructive inspection method of claim 13, wherein each of the pulser/receiver coils is aligned to a respective strip of ferromagnetic material.

15. A system, comprising:

a ferromagnetic material coupled to a surface of a test piece, the ferromagnetic material having an induced bias magnetic field;

a plurality of pulsing/receiving coil circuits distributed on the surface of the test piece and aligned to a surface of the ferromagnetic material; and

a controller configured to individually control each of a plurality of channels each corresponding to at least one of the plurality of pulsing receiving coil circuits to excite guided waves in the test piece using at least one of active phased-array focusing or synthetic phased-array focusing of the guided waves.

16. The system of claim 15, further comprising a device for inducing the bias magnetic field in the ferromagnetic material.

17. The system of claim 15, wherein the controller is configured to output control signals to the plurality of pulsing/receiving coil circuits to generate at least one of a family of guided wave modes.

18. The system of claim 17, wherein the controller is configured to output control signals to the plurality of pulsing/receiving coil circuits in a time-delayed and/or an amplitude controlled manner to create constructive interference of waves at a predetermined location along a longitudinal length of the test piece.

19. The system of claim 18, wherein each of the plurality of coil circuits includes a plurality of coils.

20. The system of claim 19, wherein the plurality of coils in the plurality of coil circuits are disposed on at least two different layers of a multi-layer printed circuit board.