Method of inspecting and/or repairing a component and a device for inspecting and/or repairing a component

• US 8,910,359 B2
• Filed: 10/22/2010
• Issued: 12/16/2014
• Est. Priority Date: 10/28/2009
• Status: Active Grant

• Current Assignee: Rolls-Royce Deutschland Limited & Company KG (Rolls-Royce Holdings Plc), Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce Deutschland Limited & Company KG (Rolls-Royce Holdings Plc), Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Jones, Leonard, Litzenberg, Holger
• Primary Examiner(s): Hong, John C
• Application Number:
  US13/498,811
• Publication Number:
  US 20120204395A1
• Time in Patent Office: 1,516 Days
• Field of Search: 294/020.1, 294/020.4, 294/020.6, 294/021.1, 294/021.8, 294/070.1, 294/070.4, 297/05, 250/461.1, 250/302, 250/117, 356/237.2
• US Class Current: 29/402.01
• CPC Class Codes: F05B 2260/80 Diagnostics
• CPC Class Codes: G01N 21/91 using penetration of dyes, e.g. fluorescent ink
• CPC Class Codes: G01N 21/954 Inspecting the inner surface of hollow bodies, e.g. bores
• CPC Class Codes: Y10T 29/49718 Repairing
• CPC Class Codes: Y10T 29/49764 with testing or indicating
• CPC Class Codes: Y10T 29/53022 with means to test work or product

Abstract

A method of inspecting a component in an assembled gas turbine engine includes inserting a boroscope and a conduit through an aperture in a casing of the engine. The conduit has an applicator tip. The boroscope and conduit are directed to the component to be inspected. A dye penetrant is supplied through the conduit to the applicator tip. The applicator tip is arranged to contact the surface of the component and dye penetrant is supplied onto the surface of the component from the applicator tip such that the dye penetrant enters any defects in the surface of the component. The applicator tip includes a porous and malleable member. Light is directed onto the component and the surface of the component is viewed through the boroscope to determine if any defects are present in the surface of the component.

Claims

1. A method of inspecting and/or repairing a component in an assembled apparatus, the method comprising the steps of (a) inserting a boroscope and a conduit through an aperture in a casing of the apparatus, the conduit having an applicator tip, (b) directing the boroscope and the conduit to a component to be inspected and/or repaired, (c) supplying a liquid through the conduit to the applicator tip, (d) contacting a surface of the component with the applicator tip and supplying the liquid onto the surface of the component, the applicator tip comprising a porous and malleable member.

2. A method as claimed in claim 1 wherein the method comprises providing a foam or a woven fabric as the porous and malleable member.

3. A method as claimed in claim 1 comprising providing a sheath, the method comprising retracting the applicator tip into the sheath during steps (a) and (b) and moving the applicator tip out of the sheath during steps (c) and (d).

4. A method as claimed in claim 3 comprising providing a stop member to limit the movement of the applicator tip out of the sheath during steps (c) and (d).

5. A method as claimed in claim 1 wherein step (c) comprises supplying a measured quantity of liquid through the conduit to the applicator tip.

6. A method as claimed in claim 1 wherein step (c) comprises supplying the measured quantity of liquid from a syringe.

7. A method as claimed in claim 1 wherein step (c) comprises supplying a dye penetrant through the conduit to the applicator tip, step (d) comprises contacting the surface of the component with the applicator tip and supplying the dye penetrant onto the surface of the component from the applicator tip such that the dye penetrant enters any defects in the surface of the component, the method comprises step (e) directing light onto the component and (f) viewing the surface of the component through the boroscope to determine if any defects are present in the surface of the component.

8. A method as claimed in claim 7 wherein step (e) comprises directing visible light or ultraviolet light onto the surface of the component.

9. A method as claimed in claim 7 wherein the method comprises step (g) of supplying a solvent or an emulsifying agent through a conduit to remove excess dye penetrant from the surface of the component after step (d) and before step (e).

10. A method as claimed in claim 9 wherein the method comprises drying the surface of the component after step (g) and before step (e).

11. A method as claimed in claim 7 wherein the method comprises step (h) of supplying a solvent or an emulsifying agent through a conduit to remove surface contaminants from the surface of the component before step (d).

12. A method as claimed in claim 11 wherein the method comprises drying the surface of the component after step (h) and before step (d).

13. A method as claimed in claim 1 wherein the liquid is a dye penetrant and the step (c) comprises supplying a solvent or an emulsifying agent through a conduit to remove excess dye penetrant from the surface of the component.

14. A method as claimed in claim 1 wherein step (c) comprises supplying a solvent or an emulsifying agent through a conduit to remove surface contaminants from the surface of the component.

15. A method as claimed in claim 1 wherein step (c) comprises supplying an etchant through a conduit to etch the surface of the component.

16. A method as claimed in claim 1 wherein the apparatus comprises an engine.

17. A method as claimed in claim 16 wherein the engine is a gas turbine engine, a diesel engine or a petrol engine.

18. A method as claimed in claim 1 wherein the apparatus comprises a nuclear reactor.

19. A method as claimed in claim 1 wherein the method comprises attaching the conduit to the boroscope.

28. A method as claimed in claim 7 comprising a step of repairing the component if any defects are present in the surface of the component.

29. A method as claimed in claim 28 wherein the step of repairing comprises machining the component.

30. A method as claimed in claim 28 wherein the step of repairing comprises depositing material on the component.

20. A device for inspecting and/or for use when repairing a component in an assembled apparatus, the device comprising a boroscope and a conduit, the conduit having an applicator tip, means to supply a liquid through the conduit to the applicator tip, the applicator tip comprising a porous and malleable member.

21. A device as claimed in claim 20 wherein the applicator tip comprises a foam or a woven fabric as the porous and malleable member.

22. A device as claimed in claim 20 wherein the conduit comprises a sheath, the applicator tip being retractable into and movable out of the sheath.

23. A device as claimed in claim 22 wherein the conduit comprises a stop member to limit the movement of the applicator tip out of the sheath.

24. A device as claimed in claim 20 wherein the conduit is attached to the boroscope.

25. A device as claimed in claim 20 comprising means to direct light onto the component and means to view a surface of the component through the boroscope to determine if any defects are present in the surface of the component.

26. A method of inspecting and/or for use when repairing a component in an assembled apparatus, the method comprising the steps of (a) inserting a boroscope and a conduit through an aperture in a casing of the apparatus, the conduit having an applicator tip, (b) directing the boroscope and the conduit to a component to be inspected and/or repaired, (c) supplying a liquid through the conduit to the applicator tip, (d) contacting a surface of the component with the applicator tip and supplying the liquid onto the surface of the component, the applicator tip comprising a porous and malleable member and providing a restrictor in the conduit or the applicator tip.

27. A method of inspecting and/or for use when repairing a component in an assembled apparatus, the method comprising the steps of (a) inserting a boroscope and a conduit through an aperture in a casing of the apparatus, the conduit having an applicator tip, (b) directing the boroscope and the conduit to a component to be inspected and/or repaired, (c) supplying a liquid through the conduit to the applicator tip, (d) contacting a surface of the component with the applicator tip and supplying the liquid onto the surface of the component, the applicator tip comprising a porous and malleable member, providing a restrictor in the conduit or the applicator tip and applying a variable pressure.