Apparatus and method for sorting flat material from waste material

• US 8,910,798 B2
• Filed: 10/13/2010
• Issued: 12/16/2014
• Est. Priority Date: 10/13/2009
• Status: Expired due to Fees

• Current Assignee: Bollegraaf Patents And Brands B.V.
• Original Assignee: Bollegraaf Patents And Brands B.V.
• Inventors: Benjamins, Jan
• Primary Examiner(s): Rodriguez, Joseph C
• Assistant Examiner(s): KUMAR, KALYANAVENKA K
• Application Number:
  US12/903,549
• Publication Number:
  US 20110084003A1
• Time in Patent Office: 1,525 Days
• Field of Search: 209/44.1, 209/616, 209/643, 209/905, 209/930, 209/691, 209/692, 414/676
• US Class Current: 209/691
• CPC Class Codes: B07B 13/003 Separation of articles by differences in their geometrical form or by difference in their physical properties, e.g. elasticity, compressibility, hardness
• CPC Class Codes: B29B 17/02 Separating plastics from other materials
• CPC Class Codes: B29B 2017/0241 in gas, e.g. air flow
• CPC Class Codes: B29K 2711/12 Paper, e.g. cardboard
• CPC Class Codes: Y02W 30/52 Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling
• CPC Class Codes: Y10S 209/905 Feeder conveyor holding item by suction
• CPC Class Codes: Y10S 209/93 Municipal solid waste sorting

Abstract

A portion of a circulatable air permeable conveyor member (6) constitutes a sorting track (7) inclined from a lower end (8) to an upper end (9). A vacuum (11) is maintained underneath the sorting track (7). The sorting track (7) is arranged for entraining a portion of the material to be sorted with the conveyor member from a drop zone (15) of the sorting track (7) towards the upper end (9) of the sorting track (7) and allowing another portion of the material to be sorted to descend from the drop zone (15) towards the lower end (8) of the sorting track (7). A sweeper (2) is arranged between the drop zone (15) and the upper end (9) for sweeping flat material entrapping non-flat material off the entrapped non-flat material. A method for sorting flat material such as paper or plastic film from a stream of waste material is also disclosed.

Claims

1. An apparatus for sorting flat material such as paper or plastic film from a stream of waste material, comprising:

a conveyor, comprising;

a circulatable air permeable conveyor member of which a portion constitutes an air permeable sorting track, extending and inclined from a lower end to an upper end;

means for maintaining a vacuum underneath the sorting track and effective for causing suction through the air permeable sorting track;

a supply track arranged for dropping supplied material to be sorted to a drop zone of the sorting track, the drop zone being located between the upper and lower ends of the sorting track; and

a drive for driving the circulation of the conveyor member for transporting in a sense of transport from the lower end to the upper end;

wherein permeability and inclination of the sorting track and the means for maintaining a vacuum underneath the sorting track are arranged for and are effective for causing a first portion of the material to be sorted to be entrained with the conveyor member from the drop zone in a first direction of travel inclined upwardly towards the upper end of the sorting track and causing a second portion of the material to be sorted to descend from the drop zone towards the lower end of the sorting track, said first portion of the material including said flat material, said second portion of the material including material which is less susceptible to being held by said suction through the air permeable sorting track; and

further comprising a sweeper between the drop zone and the upper end effective for sweeping, in a direction against the first direction of travel, flat material entrapping non-flat material off the entrapped non-flat material.

2. An apparatus according to claim 1, wherein the sweeper is a rotor comprising at least one radially projecting flexible sweeping member, the rotor being suspended rotatably about a rotation axis transverse to the sorting track, the apparatus further comprising a drive for driving rotation of the rotor about the rotation axis in a sense of rotation such that, on the side of the rotor nearest to the sorting track, the sweeping member oriented towards the sorting track moves with a directional component opposite to the direction of transport.

3. An apparatus according to claim 2, wherein the at least one sweeping member includes at least one blade extending in a plane parallel to the rotation axis, of which blade at least a distal end portion is flexible.

4. An apparatus according to claim 2, wherein at least an outer surface of at least an outer end portion of the at least one sweeping member is of rubber material.

5. An apparatus according to claim 2, wherein the at least one sweeping member is of such a length that, in absence of material between the at least one sweeping member and the sorting track, rotation of the rotor causes an outer end portion of the at least one sweeping member to contact with and to be deflected by the sorting track in a portion of its path of rotation.

6. An apparatus according to claim 1, wherein the sweeper is suspended so as to be movable towards and away from the sorting track between a position in contact with the sorting track and a position urged away from the sorting track.

7. An apparatus according to claim 1, wherein the supply track has a downstream end above the drop zone.

8. An apparatus according to claim 1, further comprising:

a first discharge site adjacent to the upper end of the sorting track for receiving discharged flat material entrained by the conveyor member along the sorting track; and

a second discharge site located adjacent to the lower end of the sorting track for receiving from the sorting track discharged non-flat material descended along at least a lower portion of the sorting track.

9. An apparatus according to claim 1, wherein the air permeable conveyor member comprises a perforated endless belt.

10. An apparatus according to claim 1, further comprising a scraper downstream, in the sense of movement of the conveyor member, of the sweeper, the scraper being arranged for scraping off material from the surface of the conveyor member.

12. An apparatus according to claim 1, further comprising a grader, a passage bounded by the sorting track and a lower end of the grader being located between the drop zone and the lower end of the sorting track.

16. An apparatus according to claim 1, wherein the means for maintaining a vacuum communicate with a generally airtight vacuum chamber under the sorting track, said chamber having one obliquely upwardly facing side bounded by a bottom of the air permeable sorting track for letting the chamber communicate with the environment via the sorting track.

17. An apparatus according to claim 12, the grader being located in a position which is adjustable.

11. An apparatus for sorting flat material such as paper or plastic film from a stream of waste material, comprising:

a conveyor, comprising;

a circulatable air permeable conveyor member of which a portion constitutes an air permeable sorting track, extending and inclined from a lower end to an upper end;

means for maintaining a vacuum underneath the sorting track and effective for causing suction through the air permeable sorting track;

a supply track arranged for dropping supplied material to be sorted to a drop zone of the sorting track, the drop zone being located between the upper and lower ends of the sorting track; and

a drive for driving the circulation of the conveyor member for transporting in a sense of transport from the lower end to the upper end;

wherein the sorting track is oriented at an angle of inclination to a horizontal plane of at least 50° and

wherein permeability of the sorting track and the means for maintaining a vacuum underneath the sorting track are arranged for and are effective for causing a first portion of the material to be sorted to be entrained with the conveyor member from the drop zone in a first direction of travel inclined upwardly towards the upper end of the sorting track and causing a second portion of the material to be sorted to descend from the drop zone towards the lower end of the sorting track, said first portion of the material including said flat material, said second portion of the material including material which is less susceptible to being held by said suction through the air permeable sorting track; and

further comprising a sweeper between the drop zone and the upper end effective for sweeping, in a direction against the first direction of travel, flat material entrapping non-flat material off the entrapped non-flat material.

13. A method for sorting flat material such as paper sheets or plastic film from a stream of waste material, comprising:

feeding the stream of waste material to a drop zone of an air permeable sorting track which is a portion of a circulatable air permeable conveyor member, said sorting track extending and being inclined from a lower end to an upper end;

driving circulation of the conveyor member such that the sorting track moves from the lower end to the upper end;

generating and maintaining a vacuum underneath an inclined segment of the conveyor member effective for causing suction through the air permeable sorting track;

entraining a first portion of the material to be sorted with the conveyor member from the drop zone of the sorting track in a first direction of travel inclined upwardly towards the upper end of the sorting track and allowing a second portion of the material to be sorted to descend from the drop zone towards the lower end of the sorting track, said first portion of the material including said flat material, said second portion of the material including material which is less susceptible to being held by said suction through the air permeable sorting track, the drop zone being located between the upper and lower ends of the sorting track;

the method further comprising sweeping, in a direction against the first direction of travel, flat material entrapping non-flat material off the entrapped non-flat material in a sweeping area between the drop zone and the upper end.

14. A method according to claim 13, wherein the sweeping is carried out by rotating a sweeper about an axis transverse to and above the sorting track.

15. A method according to claim 13, further comprising limiting a flow of material descending from the drop zone to a maximum thickness above the sorting track.