Ablation device with internally cooled electrodes

• US 8,915,878 B2
• Filed: 01/14/2013
• Issued: 12/23/2014
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Atricure, Inc.
• Original Assignee: Atricure, Inc.
• Inventors: Winkler, Matthew J., Staats, Peter F., Williamson, Warren P. IV, Glithero, Jason I.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): CHANDER, DIVA KAKAR
• Application Number:
  US13/741,261
• Publication Number:
  US 20140025058A1
• Time in Patent Office: 708 Days
• Field of Search: 606 20- 26, 606/41, 606/48, 606/50
• US Class Current: 604/41
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/00291 using suction

Abstract

An electrosurgical end effector for ablating tissue is provided that comprises at least one electrically-conductive ablation member adapted to be connected to a source of RF energy, with the ablation member having a tissue engaging surface and defining an internal fluid passageway. Preferably, the end effector includes two electrically conductive ablation members that are electrically isolated from one another and have their fluid passageways in fluid communication. Alternatively, the end effector may comprise four electrically conductive ablation members arranged as two pairs of ablation members, all of the ablation members having internal fluid passageways that are electrically isolated from each other, with the fluid passageways of each of the four ablation members being in fluid communication with each other.

Claims

1. An electrosurgical end-effector for ablating tissue comprising:

at least one electrically-conductive ablation electrode adapted to be connected to a source of RF energy, the ablation electrode having a tissue-engaging surface and partially demarcating an internal fluid passageway within a housing of the end-effector, the tissue-engaging surface extending beyond the housing and the internal fluid passageway looping within the housing, wherein the housing contains the ablation electrode partially demarcating the intern fluid passageway.

2. The end-effector of claim 1 further comprising electrical insulation insulating the ablation electrode from fluid in the internal fluid passageway.

3. The end-effector of claim 1 further comprising a second electrically-conductive ablation electrode, the second electrically-conductive ablation electrode having a tissue engaging surface and partially demarcating the internal fluid passageway, the first and second electrically-conductive ablation electrodes being electrically insulated from one another, wherein the tissue-engaging surface of the second electrically-conductive ablation electrode extends beyond the housing.

4. The end-effector of claim 3 further comprising electrical insulation insulating the first and second electrically-conductive ablation electrodes from fluid in the internal fluid passageway.

5. The end-effector of claim 3 further comprising third and fourth electrically-conductive ablation electrodes mounted to the housing and adapted to be connected to a source of RF energy, each of the third and fourth electrically-conductive ablation electrodes partially demarcating the internal fluid passageway and having a tissue-ablation surface extending beyond the housing.

6. The end-effector of claim 3 wherein the tissue-engaging surfaces of the first and second electrically-conductive ablation electrodes are linear and are mounted in the housing so as to be substantially parallel to each other.

7. The end-effector of claim 1 further comprising a thermal sensor associated with the housing for determining a temperature of the end-effector.

8. The end-effector of claim 1 further comprising a vacuum port associated with the housing of the end effector.

9. The end-effector of claim 8 wherein the vacuum port is located between the first and second electrically-conductive ablation electrodes.

10. The end-effector of claim 8 wherein the vacuum port includes a plurality of vacuum ports comprising tributaries to a common vacuum conduit.

11. An electrosurgical end effector comprising a tissue engaging surface, at least one electrode cooperating with a housing of the end effector to demarcate the tissue engaging surface and adapted to be connected to a source of RF energy, the electrode partially demarcating a looped internal fluid passageway within the housing, and a vacuum port on the tissue engaging surface.

12. The end effector of claim 11 wherein the vacuum port includes a plurality of vacuum ports comprising tributaries to a common vacuum conduit.

13. An electrosurgical device for ablating tissue comprising:

a handle;

a malleable shaft operatively coupled to the handle; and

,

an end effector operatively coupled to the malleable shaft, the end effector including a first electrically-conductive ablation electrode configured to be connected to a source of RF energy, the ablation electrode having a tissue-engaging surface and partially demarcating an internal fluid passageway, the end effector also including a housing containing the ablation electrode partially demarcating the internal fluid passageway;

wherein the malleable shaft includes a first fluid supply conduit in fluid communication with and upstream from the first electrically-conductive ablation electrode, and a first fluid return conduit in fluid communication with and downstream from the first electrically-conductive ablation electrode; and

,

wherein the first fluid supply conduit, the first electrically-conductive ablation electrode, and the first fluid return conduit cooperate to demarcate a closed fluid loop delivering fluid along the malleable shaft and to the end effector, and returning delivered fluid from the end effector back along the malleable shaft.

14. The electrosurgical device of claim 13 further comprising a second electrically-conductive ablation electrode, the second electrically-conductive ablation electrode having a tissue engaging surface and partially demarcating the internal fluid passageway, the first and second electrically-conductive ablation electrodes being electrically insulated from one another, wherein the second electrically-conductive ablation electrode comprises a portion of the closed fluid loop.

15. The electrosurgical device of claim 13 wherein the end-effector is repositionably mounted to the shaft.

16. The electrosurgical device of claim 15 wherein the end-effector is repositionably mounted to the shaft by a pivot connection.

17. The electrosurgical device of claim 16 wherein the pivot connection includes a clevis.

18. The electrosurgical device of claim 13 wherein:

the elongated shaft comprises an elongated lumen having a hollow interior; and

,

the first fluid supply conduit and the first fluid return conduit are at least partially housed within the elongated lumen.

19. The electrosurgical device of claim 18 further comprising an elongated stiffener disposed at least partially within the lumen and extending substantially co-extensive therewith is configured to support the first fluid supply conduit and the first fluid return conduit.

20. The electrosurgical device of claim 19 wherein the elongated stiffener demarcates a pair of elongated grooves configured to receive the first fluid supply conduit and the first fluid return conduit.

21. The electrosurgical device of claim 13 wherein the malleable shaft further comprises a heat-shrinkable, polymeric covering.

22. The electrosurgical device of claim 13 wherein the handle includes a control for varying a delivery of RF energy to the first electrically-conductive ablation electrode.