Blowout container

• US 8,919,430 B2
• Filed: 04/20/2012
• Issued: 12/30/2014
• Est. Priority Date: 04/20/2011
• Status: Expired due to Fees

• Current Assignee: Dwight Baker
• Original Assignee: Dwight Baker
• Inventors: Baker, Dwight
• Primary Examiner(s): Neuder, William P
• Application Number:
  US13/452,822
• Publication Number:
  US 20130126153A1
• Time in Patent Office: 984 Days
• Field of Search: 166/85.4, 166/86.3, 166/84.3
• US Class Current: 166/85.4
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002
• CPC Class Codes: E21B 33/06 Blow-out preventers , i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers rotating blow-out preventers E21B33/085
• CPC Class Codes: E21B 33/063 for shearing drill pipes cutting of wireline E21B29/04

Abstract

A system for containing and recovering from the blowout of an oil or gas well. The blowout containment (BOC) system is operable in place of, or as a failsafe alternative to, standard blowout preventer (BOP) systems. The BOC system includes a hydraulically operated gate valve positioned over the well at the wellhead. The gate valve includes a check valve operable when the gate valve is closed. The BOC system further includes at least one shearing assembly positioned over the gate valve. The shearing assembly orients explosive charges into the well flow path. An activation trigger detonates the explosive charges to clear the well flow path of obstructions to permit the gate valve to close. Operation of the BOC system is preferably monitored and controlled from a remote location apart from the rig associated with the well.

Claims

1. A system for containing and recovering from blowout of an oil or gas well having a well flow path, the system operable in place of, or as a failsafe alternative to, standard blowout preventer systems, the system comprising:

a hydraulically operated gate valve positioned over the well at a wellhead, the gate valve alternating between a full open position and a full closed position, the gate valve further comprising a check valve operable to permit fluid flow into the well but not out from the well, the check valve operable when the gate valve is in the full closed position; and

at least one shearing assembly positioned over the gate valve opposite the wellhead, the shearing assembly comprising at least one implosion spool oriented into a cylindrical axis of the wellbore and operable to detonate explosive charges within the at least one implosion spool;

wherein operation of the system activates and detonates the explosive charges within the at least one implosion spool to clear the well flow path of any obstructions so as to permit the movement of the gate valve to the full closed position.

2. The system of claim 1 wherein the at least one shearing assembly comprises at least two shearing assemblies, each shearing assembly independently operable to clear the well flow path of any obstructions so as to permit the movement of the gate valve to the full closed position.

3. The system of claim 2 wherein the at least two shearing assemblies are separated by a barrier to prevent activation of and/or damage to a second shearing assembly upon activation of the first shearing assembly, wherein damage to the second shearing assembly would prevent it'"'"'s later independent activation.

4. The system of claim 1 wherein the at least one implosion spool comprises a cylindrical array of explosive charges oriented to exert a major force of explosion (implosion) towards a central axis of the well flow path.

5. The system of claim 1 wherein the at least one implosion spool comprises a plurality of explosive charges operable to break apart and disintegrate obstructions within the well flow path.

6. The system of claim 5 wherein the at least one implosion spool comprises armor piercing projectiles.

7. The system of claim 5 wherein the at least one implosion spool comprises incendiary chemicals.

8. The system of claim 6 wherein the at least one implosion spool further comprises incendiary chemicals operable subsequent to operation of the armor piercing projectiles.

9. The system of claim 1 wherein the at least one implosion spool in the at least one shearing assembly comprises at least two implosion spools.

10. The system of claim 9 wherein the at least one shearing assembly comprises a clam-shell enclosure defining a generally spherical internal wall surface, the at least one shearing assembly further comprising a medial separation pipe section, the at least two implosion spools positioned within the clam-shell enclosure, the medial pipe separation pipe section positioned generally between the at least two implosion spools, wherein detonation of the at least two implosion spools results in a centrally focused blast.

11. The system of claim 1 further comprising an operation and control device positioned proximate to the at least one shearing assembly and the hydraulically operated gate valve.

12. The system of claim 1 further comprising an operation and control device positioned apart from the at least one shearing assembly and the hydraulically operated gate valve.

13. The system of claim 1 further comprising a sensor system positioned proximate to the at least one shearing assembly and the hydraulically operated gate valve, the sensor system operable to detect and report a condition of the at least one shearing assembly as activated or not and the hydraulically operated gate valve as open or closed.

14. The system of claim 13 further comprising remote monitoring instrumentation connected to the sensor system to remotely report a condition of the at least one shearing assembly as activated or not and the hydraulically operated gate valve as open or closed.