Slipform paver

• US 8,920,070 B2
• Filed: 11/09/2011
• Issued: 12/30/2014
• Est. Priority Date: 11/19/2010
• Status: Active Grant

• Current Assignee: Wirtgen GmbH (Deere & Company)
• Original Assignee: Wirtgen GmbH (Deere & Company)
• Inventors: Zimmermann, Markus, Schug, Ralf, Barimani, Cyrus, Haehn, Guenter
• Primary Examiner(s): Troutman, Matthew D
• Application Number:
  US13/292,271
• Publication Number:
  US 20120128417A1
• Time in Patent Office: 1,147 Days
• Field of Search: 404/98, 404/83, 404/84.05, 404/84.8, 404/96, 404/104
• US Class Current: 404/98
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E01C 19/4886 for forming in a continuous operation kerbs, gutters, berms, safety kerbs, median barriers or like structures in situ, e.g. by slip-forming, by extrusion removable forms for kerbs, gutters or similar structures E01C19/506; making conduits in situ E02D29/10
• CPC Class Codes: E01C 19/4893 Apparatus designed for railless operation
• CPC Class Codes: E01C 19/502 Removable forms or shutterings, e.g. side forms; Removable supporting or anchoring means therefor, e.g. stakes for forming individual elements E01C19/508; for grooves or like channels E01C23/021
• CPC Class Codes: E01C 23/00 Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces apparatus for reconditioning of salvaged non-hydraulic compositions for- in plant recycling of salvaged bituminous mixtures E01C19/10
• CPC Class Codes: E01C 2301/00 Machine characteristics, parts or accessories not otherwise provided for
• CPC Class Codes: E01C 7/00 Coherent pavings made in situ specially adapted for playgrounds or sports grounds E01C13/06; for footpaths, sidewalks or cycle tracks E01C15/00

Abstract

A slipform paver includes a chassis 2 able to be adjusted in the heightwise direction and having a mounting unit 10 arranged on the chassis for fastening on an arrangement 8 for molding flowable material. The slipform paver is characterised in that the mounting unit 10 for fastening on the concrete mold 8 is mounted on the chassis 2 of the paver to be pivotable on an axis 14 extending in the direction of operation of the slipform paver. To produce parts of a structure whose orientation varies along their length, the concrete mold fastened 8 to the mounting unit is pivoted on the axis of pivot 14 by means of a pivoter unit 15 whereas the chassis of the paver maintains its orientation.

Claims

1. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a drive unit configured to cause the chassis to perform movements in translation and/or rotation;

a control unit configured to actuate the drive unit;

a mounting unit configured to mount a mold for molding flowable material such that the entire mold is movable with the mounting unit, the mounting unit being pivotably connected to the chassis for pivoting about an axis extending in the direction of operation;

a pivoter unit connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns; and

an adjustment arrangement connected between the chassis and the mounting unit for adjusting a position of the mounting unit relative to the chassis;

wherein the control unit is operably associated with the pivoter unit and configured to automatically actuate the pivoter unit to cause the mounting unit and the entire mold to perform automatic pivoting movements about the axis relative to the chassis.

2. The apparatus of claim 1, wherein:

the control unit is configured such that the pivoter unit is actuated to cause the pivoting movements of the mounting unit to be performed in a preset movement process.

3. The apparatus of claim 1, wherein:

the pivoter unit includes a drive actuator selected from the group consisting of hydraulic, pneumatic and electric drive actuators.

4. The apparatus of claim 1, wherein:

the mounting unit includes a first fastener configured to cooperate with a complementary second fastener located on the mold.

5. The apparatus of claim 1, wherein:

the adjustment arrangement is configured such that the mounting unit position relative to the chassis is adjustable independently both in a heightwise direction and in a transverse direction transverse to the direction of operation.

6. The apparatus of claim 5, wherein:

the control unit is operably associated with the adjustment arrangement and configured to actuate the adjustment arrangement to adjust the mounting unit position in the heightwise direction and in the transverse direction.

7. The apparatus of claim 6, wherein:

the control unit is configured such that the adjustment arrangement adjusts the mounting unit such that any desired reference point on the mold remains at a constant horizontal and/or vertical distance from a reference.

8. The apparatus of claim 1, further comprising:

a mold for molding flowable material, the mold being mounted on the mounting unit.

9. A slipform paver apparatus comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a drive unit configured to cause the chassis to perform movements in translation and/or rotation;

a control unit configured to actuate the drive unit;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotable connected to the chassis for pivoting about an axis extending in the direction of operation;

a pivoter unit connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns;

wherein the control unit is operably associated with the pivoter unit and configured to automatically actuate the pivoter unit to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

wherein the control unit is configured such that the pivoter unit is actuated to cause the pivoting movements of the mounting unit to be performed in a preset movement process; and

wherein the control unit is configured such that the preset movement process comprises a pivoting movement of the mounting unit on the axis from a neutral position to a sloping position and from the sloping position to the neutral position.

10. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a drive unit configured to cause the chassis to perform movements in translation and/or rotation;

a control unit configured to actuate the drive unit;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotable connected to the chassis for pivoting about an axis extending in the direction of operation;

a pivoter unit connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns;

wherein the control unit is operable associated with the pivoter unit and configured to automatically actuate the voter unit to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

wherein the control unit is configured such that the pivoter unit is actuated to cause the pivoting movements of the mounting unit to be performed in a preset movement process; and

wherein the control unit is configured such that the preset movement process comprises a sequence of pivoting movements on the axis from a neutral position to a sloping position and from the sloping position to the neutral position.

11. The apparatus of claim 10, wherein:

the control unit is configured such that individual pivoting movements in the sequence of pivoting movements are performed within an interval of time in which the slipform paver covers a preset distance of travel.

12. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heghtwise direction;

a drive unit configured to cause the chassis to perform movements in translation and/or rotation;

a control unit configured to actuate the drive unit;

a mounting unit configured to mount a mold for molding flowable material the mounting unit being pivotable connected to the chassis for pivoting about an axis extending in the direction of operation; and

a pivoter unit connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation so as to tilt the mounting unit without adjusting the lifting columns;

wherein;

the control unit is operably associated with the pivoter unit and configured to automatically actuate the pivoter unit to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

the mounting unit includes a first fastener configured to cooperate with a complementary second fastener located on the mold;

the mounting unit includes a mounting plate pivotably connected to the chassis for pivoting about the axis;

the first fastener is attached to the mounting plate; and

the pivoter unit includes a drive actuator connected to the mounting plate.

13. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotably connected to the chassis for pivoting about an axis extending in the direction of operation;

an actuator connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns; and

a control unit operably associated with the actuator and configured to automatically actuate the actuator to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

wherein the mounting unit comprises a quick change mounting unit configured to allow changing of a mold mounted on the mounting unit.

14. The apparatus of claim 13, wherein:

the control unit is configured such that the actuator is actuated to cause pivoting movements of the mounting unit to be performed in a predetermined sequence.

15. The apparatus of claim 13, wherein:

the actuator is selected from the group consisting of hydraulic, pneumatic and electric drive actuators.

16. The apparatus of claim 13, wherein:

the mounting unit includes a first fastener configured to cooperate with a complementary second fastener located on the mold.

17. The apparatus of claim 13, further comprising:

a mold for molding flowable material, the mold being mounted on the mounting unit.

18. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heghtwise direction;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotably connected to the chassis for pivoting about an axis extending in the direction of operation;

an actuator connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns; and

a control unit operably associated with the actuator and configured to automatically actuate the actuator to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

wherein the control unit is configured such that the actuator is actuated to cause pivoting movements of the mounting unit to be performed in a predetermined sequence; and

wherein the control unit is configured such that the predetermined sequence comprises a plurality of cycles of pivoting movements of the mounting unit on the axis, each cycle including pivoting movement from a first position to a second position and back to the first position.

19. The apparatus of claim 18, wherein:

the control unit is configured such that each cycle in the predetermined sequence is performed within an interval of time in which the slipform paver covers a predetermined distance of travel.

20. A slipform paver Apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotably connected to the chassis for pivoting about an axis extending in the direction of operation;

an actuator connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation so as to tilt the mounting unit without adjusting the lifting columns; and

a control unit operably associated with the actuator and configured to automatically actuate the actuator to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis;

wherein;

the mounting unit includes a first fastener configured to cooperate with a complementary second fastener located on the mold;

the mounting unit includes a mounting plate pivotably connected to the chassis for pivoting about the axis;

the first fastener is attached to the mounting plate; and

the actuator is connected to the mounting plate.

21. A slipform paver apparatus, comprising:

a chassis having a direction of operation;

left and right lifting columns configured to adjust the chassis in a heightwise direction;

a mounting unit configured to mount a mold for molding flowable material, the mounting unit being pivotably connected to the chassis for pivoting about an axis extending in the direction of operation;

an actuator connected to the mounting unit and configured to pivot the mounting unit about the axis extending in the direction of operation, so as to tilt the mounting unit without adjusting the lifting columns;

a control unit operably associated with the actuator and configured to automatically actuate the actuator to cause the mounting unit to perform automatic pivoting movements about the axis relative to the chassis; and

an adjustment arrangement connected between the chassis and the mounting unit for adjusting a position of the mounting unit relative to the chassis.

22. The apparatus of claim 21, wherein:

the adjustment arrangement is configured such that the mounting unit position relative to the chassis is adjustable independently both in a heightwise direction and in a transverse direction transverse to the direction of operation.

23. The apparatus of claim 22, wherein:

the control unit is operably associated with the adjustment arrangement and configured to actuate the adjustment arrangement to adjust the mounting unit position in the heightwise direction and in the transverse direction.

24. The apparatus of claim 23, wherein:

the control unit is configured such that the adjustment arrangement adjusts the mounting unit such that any desired reference point on the mold remains at a constant horizontal and/or vertical distance from a reference.

25. A method of molding a structure from a flowable material, comprising:

(a) providing a mold pivotably mounted on a chassis so that the mold is pivotable about an axis extending parallel to a direction of travel of the chassis, the chassis being supported by left and right lifting columns;

(b) moving the chassis across a ground surface in the direction of travel and continuously molding a continuous structure with the mold; and

(c) during step (b), pivoting the mold through a cycle from a first position to a second position and back to the first position relative to the chassis about the axis and varying an orientation of the continuous structure relative to the ground surface, without adjusting the lifting columns.

26. The method of claim 25, wherein:

step (c) further comprises repeating the cycle.

27. The method of claim 26, wherein:

in step (b) the structure is a gutter at an edge of a roadway, the gutter including a plurality of drains located at regular intervals; and

step (c) further comprises synchronizing the repetition of the cycle with the location of the drains so that the gutter is inclined toward the drains at the location of the drains.

28. A method of molding a structure from a flowable material comprising:

(a) providing a mold pivotabley mounted on a chassis so that the mold is pivotable about an axis extending parallel to a direction of travel of the chassis, the chassis being supported by left and right lifting columns;

(b) moving the chassis across a ground surface in the direction of travel and continuously molding a continuous structure with the mold;

(c) during step (b), pivoting the mold relative to the chassis about the axis and varying an orientation of the continuous structure relative to the ground surface, without adjusting the lifting columns; and

(d) adjusting a position of the mold relative to the chassis in a heightwise direction, independent of any adjustment of the position of the mold relative to the chassis in a transverse direction.

29. The method of claim 28, further comprising:

during said adjusting step, maintaining a reference point on the mold at a constant vertical distance from a reference.

30. A method of molding a structure from a flowable material, comprising:

(a) providing a mold pivotably mounted on a chassis so that the mold is pivotable about an axis extending parallel to a direction of travel of the chassis, the chassis being supported by left and right lifting columns;

(b) moving the chassis across a ground surface in the direction of travel and continuous molding a continuous structure with the mold;

(c) during step (b), pivoting the mold relative to the chassis about the axis and varying an orientation of the continuous structure relative to the ground surface, without adjusting the lifting columns; and

(d) adjusting a position of the mold relative to the chassis in a transverse direction parallel to the ground surface and transverse to the direction of travel, independent of any adjustment of the position of the mold in a heightwise direction.

31. The method of claim 30, further comprising:

during said adjusting step, maintaining a reference point on the mold at a constant horizontal distance from a reference.