Woven active fiber composite

• US 8,922,100 B2
• Filed: 03/04/2009
• Issued: 12/30/2014
• Est. Priority Date: 03/04/2009
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Whinnery, Joseph Patrick Wendell
• Primary Examiner(s): PIZIALI, ANDREW T
• Application Number:
  US12/397,695
• Publication Number:
  US 20100227521A1
• Time in Patent Office: 2,127 Days
• Field of Search: 442/192, 442/203, 442/208, 442/209, 442/210, 442/228, 442/229, 442/301, 310/365, 310/366, 310/367, 310/800
• US Class Current: 310/367
• CPC Class Codes: D03D 1/0088 Fabrics having an electronic function
• CPC Class Codes: D03D 15/267 Glass
• CPC Class Codes: D03D 15/43 with differing diameters
• CPC Class Codes: D03D 15/50 characterised by the properties of the yarns or threads
• CPC Class Codes: D03D 15/593 Stiff materials, e.g. cane or slat
• CPC Class Codes: D10B 2101/06 Glass
• CPC Class Codes: D10B 2101/08 Ceramic
• CPC Class Codes: D10B 2101/20 Metallic fibres
• CPC Class Codes: D10B 2401/16 antistatic; conductive
• CPC Class Codes: H10N 30/06 Forming electrodes or interconnections, e.g. leads or terminals
• CPC Class Codes: H10N 30/092 Forming composite materials
• CPC Class Codes: H10N 30/1061 based on piezoelectric or electrostrictive fibres
• CPC Class Codes: H10N 30/87 Electrodes or interconnections, e.g. leads or terminals
• CPC Class Codes: Y10S 310/80 Piezoelectric polymers, e.g. PVDF
• CPC Class Codes: Y10T 442/3065 Including strand which is of specific structural definition
• CPC Class Codes: Y10T 442/3179 Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
• CPC Class Codes: Y10T 442/322 Warp differs from weft
• CPC Class Codes: Y10T 442/3228 Materials differ
• CPC Class Codes: Y10T 442/3236 Including inorganic strand material
• CPC Class Codes: Y10T 442/3382 Including a free metal or alloy constituent
• CPC Class Codes: Y10T 442/339 : Metal or metal-coated strand
• CPC Class Codes: Y10T 442/3976 : Including strand which is stated to have specific attributes [e.g., heat or fire resistance, chemical or solvent resistance, high absorption for aqueous composition, water solubility, heat shrinkability, etc.]

Abstract

A woven active fiber composite is disclosed. The woven active fiber composite includes actuating fibers interwoven with conductive wire electrodes. A method of making the woven active fiber composite is also disclosed.

Claims

1. A woven active fiber composite, comprising:

a plurality of piezoelectric fibers that have been poled by applying an electromagnetic field; and

a plurality of conductive wire electrodes configured to transfer electrical energy to and from the actuating fibers;

wherein the plurality of conductive wire electrodes comprise a first electrode set and a second electrode set and are interwoven with the plurality of piezoelectric fibers, and

wherein the conductive wire electrodes have an electric conductivity that is greater than the electric conductivity of the piezoelectric fibers, and

wherein the interwoven conductive wire electrodes and piezoelectric fibers are configured to maintain a piezoelectric potential axially along the piezoelectric fibers between the first electrode set and the second electrode set, and

wherein at least one positive conductive strip is attached to ends of the first electrode set and at least one negative conductive strip is attached to ends of the second electrode set.

2. The woven active fiber composite according to claim 1, wherein the piezoelectric fibers comprise PZT.

3. The woven active fiber composite according to claim 1, wherein a diameter of the plurality of piezoelectric fibers is in a range between 50 and 150 micrometers.

4. The woven active fiber composite according to claim 1, wherein a diameter of the plurality of conductive wire electrodes is in a range between 5 and 25 micrometers.

5. The woven active fiber composite according to claim 1, further comprising an epoxy matrix applied to the interwoven conductive wire electrodes and piezoelectric fibers and to the conductive strips.

6. The woven active fiber composite according to claim 1, wherein the plurality of piezoelectric fibers have been sintered after they have been woven with the plurality of conductive wire electrodes.

7. The woven active fiber composite according to claim 1, wherein the first electrode set is interdigitated with the second electrode set.

8. The woven active fiber composite according to claim 1, wherein the plurality of conductive wire electrodes has a substantially sinusoidal shape.

9. A woven active fiber composite, comprising:

a plurality of piezoelectric fibers that have been poled by applying an electromagnetic field and are arranged in a generally parallel direction;

a plurality of conductive wire electrodes comprising a first electrode set and a second electrode set configured to transfer electrical energy to and from the plurality of piezoelectric fibers; and

wherein a portion of the plurality of conductive wire electrodes is disposed between any two adjacent piezoelectric fibers, and

wherein the conductive wire electrodes have an electric conductivity that is greater than the electric conductivity of the piezoelectric fibers, and

wherein the interwoven conductive wire electrodes and piezoelectric fibers are configured to maintain a piezoelectric potential axially along the piezoelectric fibers between the first electrode set and the second electrode set, and

wherein at least one positive conductive strip is attached to ends of the first electrode set and at least one negative conductive strip is attached to ends of the second electrode set.

10. The woven active fiber composite according to claim 9, further comprising an epoxy matrix applied to the interwoven conductive wire electrodes and piezoelectric fibers and to the conductive strips.

11. The woven active fiber composite according to claim 9, wherein the spacing between any two adjacent piezoelectric fibers may change during actuation of the woven active fiber composite in the axial direction.

12. A woven active fiber composite, comprising:

a plurality of piezoelectric fibers that have been poled by applying an electromagnetic field and are arranged in a generally parallel direction; and

a plurality of conductive wire electrodes comprising a first electrode set and a second electrode set configured to transfer electrical energy to and from the plurality of piezoelectric fibers;

wherein substantially any two adjacent piezoelectric fibers are spaced apart fibers, and

wherein the conductive wire electrodes have an electric conductivity that is greater than the electric conductivity of the piezoelectric fibers, and

wherein the interwoven conductive wire electrodes and piezoelectric fibers are configured to maintain a piezoelectric potential axially along the piezoelectric fibers between the first electrode set and the second electrode set, and

wherein at least one positive conductive strip is attached to ends of the first electrode set and at least one negative conductive strip is attached to ends of the second electrode set.

13. The woven active fiber composite according to claim 12, further comprising an epoxy matrix applied to the interwoven conductive wire electrodes and piezoelectric fibers and to the conductive strips.

14. A woven active fiber composite, comprising:

a plurality of piezoelectric fibers that have been poled by applying an electromagnetic field, each fiber including a curved peripheral portion;

conductive wire electrodes comprising a first electrode set and a second electrode set configured to transfer electrical energy to and from the actuating fiber; and

wherein the conductive wire electrodes are configured to contact the piezoelectric fibers over the substantial entirety of their curved peripheral portions, and

wherein the conductive wire electrodes have an electric conductivity that is greater than their electric conductivity of the piezoelectric fibers, and

wherein the first electrode set and the second electrode set and the piezoelectric fibers are configured to maintain a piezoelectric potential axially along the piezoelectric fibers between the first electrode set and the second electrode set, and

wherein at least one positive conductive strip is attached to ends of the first electrode set and at least one negative conductive strip is attached to ends of the second electrode set.

15. The woven active fiber composite according to claim 14, further comprising an epoxy matrix applied to the interwoven conductive wire electrodes and piezoelectric fibers and to the conductive strips.

16. The woven active fiber composite according to claim 14, wherein the conductive wire electrode is woven with the piezoelectric fiber in a smooth manner to substantially prevent sharp points in the conductive wire electrode.

17. The woven active fiber composite according to claim 14, wherein the curved peripheral portion has a length that is at least as large as an eighth of a circumference of the piezoelectric fiber.

18. The woven active fiber composite according to claim 14, wherein the curved peripheral portion has a length that is at least as large as a quarter of a circumference of the piezoelectric fiber.

19. The woven active fiber composite according to claim 18, wherein the curved peripheral portion has a length that is approximately one half of a circumference of the piezoelectric fiber.