Smart electronic switch for low-power loads

• US 8,922,133 B2
• Filed: 03/31/2010
• Issued: 12/30/2014
• Est. Priority Date: 04/24/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Hausman, Donald F. Jr., Aguado Pelaez, Miguel, Salvestrini, Christopher James, Yang, Bingrui
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): TORRES RUIZ, JOHALI ALEJANDRA
• Application Number:
  US12/751,324
• Publication Number:
  US 20100270982A1
• Time in Patent Office: 1,735 Days
• Field of Search: 320/166
• US Class Current: 315/291
• CPC Class Codes: H01H 47/22 for supplying energising current for relay coil
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 5/293 using semiconductor devices only
• CPC Class Codes: H03K 17/6874 in a symmetrical configuration
• CPC Class Codes: H03K 17/79 controlling bipolar semiconductor switches with more than two PN-junctions, or more than three electrodes, or more than one electrode connected to the same conductivity region
• CPC Class Codes: H05B 39/081 by measuring the incident light H05B39/083 takes precedence
• CPC Class Codes: H05B 39/088 by wireless means, e.g. infrared transmitting means
• CPC Class Codes: H05B 47/105 in response to determined parameters
• CPC Class Codes: H05B 47/11 by determining the brightness or colour temperature of ambient light
• CPC Class Codes: H05B 47/115 by determining the presence or movement of objects or living beings
• CPC Class Codes: H05B 47/13 by using passive infrared detectors
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A two-wire smart load control device, such as an electronic switch, for controlling the power delivered from a power source to an electrical load comprises a relay for conducting a load current through the load, a controller for rendering the relay conductive and non-conductive, and an in-line power supply coupled in series with the relay for generating a supply voltage across a capacitor when the relay is conductive. The power supply controls when the capacitor charges asynchronously with respect to the frequency of the source. The capacitor conducts the load current for at least a portion of a line cycle of the source when the relay is conductive. The controller is operable to determine when the magnitude of the supply voltage reaches a maximum supply voltage threshold, and render the relay non-conductive immediately after the supply voltage reaches the maximum supply voltage threshold.

Claims

1. A two-wire electronic switch adapted to be coupled between an AC power source and an electrical load for turning the electrical load on and off, the electronic switch comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the source and the load, the controllably conductive device adapted to conduct a load current through the load when the controllably conductive device is conductive;

a controller operatively coupled to the controllably conductive device for controlling the controllably conductive device to be conductive and non conductive to turn the load on and off, respectively;

an output capacitor operable to develop a DC supply voltage for powering the controller; and

an in-line power supply coupled in series with the controllably conductive device, the in-line power supply further coupled to the output capacitor for controlling when the output capacitor charges in order to generate the DC supply voltage across the output capacitor when the controllably conductive device is conductive, such that the output capacitor stops charging when the magnitude of the DC supply voltage reaches a maximum DC supply voltage threshold, a voltage developed across the in-line power supply when the output capacitor is charging having a substantially small magnitude as compared to a peak voltage of an AC line voltage of the AC power source, the output capacitor adapted to conduct the load current for at least a portion of a line cycle of the AC power source when the controllably conductive device is conductive;

wherein the in-line power supply controls when the output capacitor charges asynchronously with respect to the frequency of the AC power source, such that the output capacitor is operable to start and stop charging at any time during each half cycle, the power supply operable to start and to stop charging the output capacitor at least once during each half cycle of the AC power source; and

wherein the controller is operable to determine when the magnitude of the DC supply voltage reaches the maximum DC supply voltage threshold, and to render the controllably conductive device non-conductive immediately after the DC supply voltage reaches the maximum DC supply voltage threshold.

2. The electronic switch of claim 1, wherein the controllably conductive device comprises a relay.

3. The electronic switch of claim 2, wherein the power supply comprises a first bidirectional semiconductor switch coupled in series with the relay and in parallel with the output capacitor, such that the output capacitor is operable to charge when the relay is conductive and the first bidirectional semiconductor switch is non conductive.

4. The electronic switch of claim 3, wherein the power supply further comprises a control circuit coupled to the first bidirectional semiconductor switch for rendering the first bidirectional semiconductor switch conductive and non-conductive, the control circuit responsive to the magnitude of the DC supply voltage to render the first bidirectional semiconductor switch conductive when the magnitude of the DC supply voltage reaches the maximum DC supply voltage threshold.

5. The electronic switch of claim 4, wherein the control circuit of the power supply is operable to render the first bidirectional semiconductor switch non-conductive when the magnitude of the DC supply voltage drops to a minimum DC supply voltage threshold.

6. The electronic switch of claim 5, wherein the controller is operable to measure a charging time required to charge the output capacitor, and to determine if an overload condition is occurring if the length of the charging time is less than a predetermined charging time threshold.

7. The electronic switch of claim 1, further comprising:

an off-state power supply coupled in parallel with the series combination of the relay and the in-line power supply, the off-state power supply coupled to the output capacitor for controlling when the output capacitor charges to generate the DC supply voltage across the output capacitor when the lighting load is off.

8. The electronic switch of claim 7, further comprising:

a communication circuit coupled to the controller, such that the controller is operable to turn the lighting load on and off in response to digital messages received via the communication circuit.

9. The electronic switch of claim 8, wherein the communication circuit comprises an RF transceiver.

10. The electronic switch of claim 7, wherein the off-state power supply comprises an isolated power supply.

11. The electronic switch of claim 1, further comprising:

a communication circuit coupled to the controller, such that the controller is operable to receive digital messages.

12. The electronic switch of claim 11, wherein the communication circuit comprises an RF transceiver.

13. The electronic switch of claim 11, wherein the communication circuit comprises an RF receiver.

14. The electronic switch of claim 11, wherein the communication circuit comprises an IR receiver.

15. The electronic switch of claim 1, further comprising:

an occupancy detection circuit for detecting the presence of an occupant in the space around the electronic switch;

wherein the controller is operable to turn the lighting load on in response to the occupancy detection circuit detecting the presence of the occupant.

16. The electronic switch of claim 1, wherein the output capacitor begins to charge when the magnitude of the DC supply voltage drops to a minimum DC supply voltage threshold and stops charging when the magnitude of the DC supply voltage rises to a maximum DC supply voltage threshold.

17. The electronic switch of claim 1, wherein the in-line power supply does not comprise a transformer.

18. A two-wire electronic switch for controlling the power delivered from an AC power source to an electrical load, the electronic switch comprising:

a latching relay adapted to be coupled in series electrical connection between the source and the load for turning the load on and off;

a controller operatively coupled to the relay for turning the load on and off;

an output capacitor operable to develop a DC supply voltage for powering the controller; and

an in-line power supply coupled in series electrical connection with the relay, the in line power supply further coupled to the output capacitor for generating the DC supply voltage across the output capacitor when the relay is conductive, the power supply comprising a bidirectional semiconductor switch coupled in series with the relay and in parallel with the output capacitor, such that the output capacitor is operable to charge when the relay is conductive and the bidirectional semiconductor switch is non conductive, the bidirectional semiconductor switch rendered conductive when the magnitude of the DC supply voltage reaches a maximum DC supply voltage threshold and rendered non-conductive when the magnitude of the DC supply voltage drops to a minimum DC supply voltage threshold, the output capacitor adapted to conduct the load current for at least a portion of a line cycle of the AC power source when the relay is conductive;

wherein the controller is operable to determine when the magnitude of the DC supply voltage reaches the maximum DC supply voltage threshold, and to render the relay non-conductive immediately after the DC supply voltage reaches the maximum DC supply voltage threshold.