Production line detection apparatus and method

• US 8,922,226 B2
• Filed: 08/28/2007
• Issued: 12/30/2014
• Est. Priority Date: 08/28/2006
• Status: Expired due to Fees

• Current Assignee: Detection Systems (Marketing) Pty., Ltd.
• Original Assignee: Detection Systems (Marketing) Pty., Ltd.
• Inventors: Maher, Anthony John, Maher, Lachlan John, Maher, Cameron Anthony
• Primary Examiner(s): ISLA RODAS, RICHARD
• Application Number:
  US12/439,600
• Publication Number:
  US 20100013500A1
• Time in Patent Office: 2,681 Days
• Field of Search: 324/671, 324/672, 324/659, 324/663, 324/658, 324/686
• US Class Current: 324/663
• CPC Class Codes: B65B 57/10 responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
• CPC Class Codes: G01N 27/22 by investigating capacitance

Abstract

The present invention relates to the field of detection apparatus and/or methods. One aspect relates to an apparatus and/or detection methods for sensing material and/or detection of a predetermined characteristic within a detection zone. Another aspect relates to a method for improving the accuracy of an inspection device by capturing the human interpretation of its classification decision. Still another aspect relates to detection of relatively hard to detect items, for example items inside sealed packages. In a further aspect, the invention relates to a method of monitoring and/or improving the operation of a detection apparatus in which a detection result is obtained, and an adjustment (if necessary) is made in accordance with a comparison.

Claims

1. A detection apparatus for an inspection line arrangement, comprising:

a detection zone on the inspection line through which a plurality of targets, each having at least one characteristic to be inspected, can pass concurrently, or a target having multiple characteristics to be inspected can pass, the detection zone being provided operatively by;

a signal source or a signal receiver disposed in a first transmitting or receiving surface,

a complementary signal receiver, which is complementary to the signal source, or a complimentary signal source, which is complementary to the signal receiver, disposed in a second complementary receiving or complementary transmitting surface, and

a linearizing surface provided proximate the signal receiver, and provided at or near a potential of the signal receiver, the linearizing surface being operative in combination with the signal receiver to resolve detail of the target in a linear slice, and

a movement structure for concurrently moving the target with multiple characteristics or the multiple targets with at least one characteristic to be inspected, relative to the signal receiver, through the inspection zone,

wherein the first surface plane is disposed at an angle relative to the second surface plane, which angle is not equal to 0 degrees or 360 degrees, and the first surface plane and the second surface plane are disposed to provide, operatively, said detection zone,

wherein the apparatus inspects the target or the plurality of targets while the target or the plurality of targets is/are moving relative to the signal receiver via the movement structure,

wherein the plurality of targets or the multiple characteristics of a target are inspected in the detection zone.

2. An apparatus as claimed in claim 1, wherein a characteristic or characteristic(s) of target(s) in the detection zone is detected and wherein the characteristic(s) is any one or any combination of:

Presence/absence

Count

Fill level/Head Space

Location/Registration

Orientation

Shape/Profile

Density/Electrical Permittivity/Conductivity

Bridging

Isolation

Electrical Leakage

Presence or absence of fluid

Fluid leakage or dampness

Resistance, capacitance, and/or impedance,

Integrity,

Density,

Continuity

Distribution

Doping

Enhancement,

Indicia, wherein the indicia is a barcode and/or a data matric, and

Other measurable physical attributes of the target(s).

3. An apparatus as claimed in claim 1, wherein the signal source operates at a frequency substantially at any one of:

substantially 5 kHz to 1 MHz,

substantially 100 kHz to 1 MHz, substantially 100 kHz to 10 MHz, and

substantially 300 kHz.

4. An apparatus as claimed in claim 1, wherein the function of signal source and signal receiver alternates at any one of:

substantially 5 Hz to 100 Hz,

substantially 100 Hz to 5 kHz,

substantially 500 times per second.

5. An apparatus as claimed in claim 1, wherein the first surface plane is movable with respect to the second surface plane.

6. An apparatus as claimed in claim 1, wherein the first surface plane and/or second surface plane comprises at least one electrode shaped corresponding substantially to the shape of the target.

7. An apparatus as claimed in claim 1, wherein the first surface plane comprises an array of signal sources or signal receivers.

8. An apparatus as claimed in claim 1, wherein the second surface plane comprises an array of signal sources or signal receivers complimentary to the first surface plane.

9. A method of providing detection of a plurality of targets, each having at least one characteristic to be inspected, or a target having multiple characteristics to be inspected, within a detection zone of an inspection line arrangement, the method comprising the steps of:

providing a signal source or a signal receiver disposed in a first transmitting or receiving surface,

providing a complementary signal receiver, which is complementary to the signal source, or a complementary signal source, which is complementary to the signal receiver, disposed in a second transmitting or receiving surface,

providing a linearizing surface proximate the signal receiver, said linearizing surface being provided at or near the potential of the signal receiver, the linearizing surface being operative in combination with the signal receiver to resolve detail of the target in a linear slice,

disposing the first surface at an angle relative to the second surface, which angle is not equal to 0 degrees or 360 degrees, and enabling the first surface and the second surface to provide, operatively, the detection zone,

concurrently moving the target with multiple characteristics or the multiple targets with at least one characteristic to be inspected, relative to the signal receiver, through the inspection zone, and

inspecting the target with multiple characteristics or the multiple targets with at least one characteristic in the detection zone.

10. A method as claimed in claim 9, wherein the first surface plane is movable with respect to the second surface plane.

11. A method as claimed in claim 9, wherein the first plane and/or second plane comprises at least one electrode shaped corresponding substantially to the shape of the target.

12. A method as claimed in claim 9, comprising the further step of providing an array of signal sources or signal receivers in first surface plane.

13. A method as claimed in claim 9, comprising the further step of providing a complementary array of signal sources or signal receivers in second surface plane.

14. A method as claimed in claim 9, wherein a characteristic or characteristic(s) of target(s) in the detection zone is detected and wherein the characteristic(s) is any one or any combination of:

Presence/absence

Count

Fill level/Head Space

Location/Registration

Orientation

Shape/Profile

Density/Electrical Permittivity/Conductivity

Bridging

Isolation

Electrical Leakage

Presence or absence of fluid

Fluid leakage or dampness

Resistance, capacitance, and/or impedance,

Integrity,

Density,

Continuity

Distribution

Doping

Enhancement,

Indicia, wherein the indicia is a barcode and/or a data matrix, and

Other measurable physical attributes of the target(s).