Electronic controller for a continuously variable transmission and a method of control of a continuously variable transmission

• US 8,924,111 B2
• Filed: 03/19/2009
• Issued: 12/30/2014
• Est. Priority Date: 03/20/2008
• Status: Active Grant

• Current Assignee: Allison Transmission Incorporated (Allison Transmission Holdings Incorporated)
• Original Assignee: Torotrak Limited (Torotrak Plc)
• Inventors: Fuller, John William Edward
• Primary Examiner(s): Black, Thomas G
• Assistant Examiner(s): Nolan, Peter D
• Application Number:
  US12/933,674
• Publication Number:
  US 20110087411A1
• Time in Patent Office: 2,112 Days
• Field of Search: 701/50, 701/55, 701/58, 701/60, 701/61, 477/37, 475/183, 475/185, 475/186, 475/192
• US Class Current: 701/61
• CPC Class Codes: F16H 15/38 with two members B having hollow toroid surfaces opposite to each other, the member or members A being adjustably mounted between the surfaces
• CPC Class Codes: F16H 61/6648 controlling of shifting being influenced by a signal derived from the engine and the main coupling

Abstract

The invention concerns an electronic controller for a continuously variable transmission of the type having a variator (10) with a rotary variator input (17) coupled to a first variator race (14a) and a rotary variator output (29) coupled to a second variator race (16a). At least one roller (20) runs upon the said races to transfer drive from one to the other. The roller is movable to steplessly vary the variator ratio. The variator further comprises at least one hydraulic actuator (36), (38) which acts upon the roller and through which net torque acting on the variator races is referred via the roller to the variator'"'"'s casing. A hydraulic arrangement is provided for applying to the actuator at least one hydraulic control pressure which determines force applied’ by the actuator and thus determines the reaction torque. The variator is coupled between a rotary transmission input (17) and a rotary transmission output (714) such that the transmission ratio is a function of the variator ratio. The electronic controller is adapted to cany out the following steps in a loop: measure a speed ratio of the continuously variable transmission; compare the measured speed ratio with a target speed ratio; determine a transmission output torque request on the basis of the said comparison; convert the output torque request to a control pressure request, taking account of the speed ratio; differentiate the control pressure request with respect to lime to obtain a compensation value and apply the compensation value to the control pressure request; and output the resulting compensated control pressure request to the hydraulic valve arrangement.

Claims

1. An electronic controller for a continuously variable transmission comprising a variator which has a rotary variator input coupled to a first variator race, a rotary variator output coupled to a second variator race and at least one roller which runs upon the said races to transfer drive from one to the other, the roller(s) being movable to steplessly vary the variator ratio, the variator further comprising at least one hydraulic actuator which acts upon the roller(s) and through which net torque acting on the variator races is referred via the roller(s)to the variator'"'"'s casing, and a hydraulic arrangement for applying to the actuator(s) at least one hydraulic control pressure which determines force applied by the actuator(s) and thus determines the reaction torque, the variator being coupled between a rotary transmission input and a rotary transmission output such that the transmission ratio is a function of the variator ratio, the electronic controller being adapted to carry out the following in a loop:

measure a speed ratio of the continuously variable transmission;

compare the measured speed ratio with a target speed ratio;

determine a transmission output torque request on the basis of the said comparison;

convert the output torque request to a control pressure request, taking account of the speed ratio;

differentiate the control pressure request with respect to time to obtain a compensation value and apply the compensation value to the control pressure request; and

output the resulting compensated control pressure request to the hydraulic valve arrangement.

2. An electronic controller as claimed in claim 1, in which the measured speed ratio is the variator ratio.

3. An electronic controller as claimed in claim 2, in which the measured variator ratio is converted to a measured transmission ratio.

4. An electronic controller as claimed in claim 1 in which the comparison of the measured speed ratio with the target speed ratio involves subtracting one from the other.

5. An electronic controller as claimed in claim 1 in which the determination of the output torque request is carried out by a proportional integral controller on the basis of the aforementioned comparison.

6. An electronic controller as claimed in claim 1 in which the compensation value is obtained by multiplying the differential of the control pressure request by a factor corresponding to a time lag in the hydraulic arrangement.

7. A continuously variable transmission comprising:

an electronic controller,

a variator which has a rotary variator input coupled to a first variator race,

a rotary variator output coupled to a second variator race, and

at least one roller which runs upon the said races to transfer drive from one to the other, the roller(s) being movable to steplessly vary the variator ratio,

wherein the variator further comprises;

at least one hydraulic actuator which acts upon the roller(s) and through which net torque acting on the variator races is referred via the roller(s) to the variator'"'"'s casing, and

a hydraulic arrangement for applying to the actuator(s) at least one hydraulic control pressure which determines force applied by the actuator(s) and thus determines the reaction torque,

the variator being coupled between a rotary transmission input and a rotary transmission output such that the transmission ratio is a function of the variator ratio, and wherein the electronic controller is adapted to carry out the following operations in a loop;

measure a speed ratio of the continuously variable transmission;

compare the measured speed ratio with a target speed ratio;

determine a transmission output torque request on the basis of the said comparison;

convert the output torque request to a control pressure request, taking account of the speed ratio;

differentiate the control pressure request with respect to time to obtain a compensation value and apply the compensation value to the control pressure request; and

output the resulting compensated control pressure request to the hydraulic valve arrangement.

8. A continuously variable transmission as claimed in claim 7 which incorporates a shunt gear and is able to provide geared neutral.

9. A continuously variable transmission as claimed in claim 7 which includes a pressure control valve arranged to output the control pressure to the actuator(s), the pressure control valve being arranged to receive the compensated control pressure request and being adapted to adjust the control pressure in accordance with the request.

10. A continuously variable transmission as claimed in claim 9, in which a conduit connecting the pressure control valve and the actuator incorporates a constricted orifice across which a pressure difference is created by through-flow.

11. A continuously variable transmission as claimed in claim 10 in which the hydraulic arrangement comprises compliance creating a time lag between adjustment of the valve'"'"'s output pressure and corresponding change in the pressure received in the actuator.

12. A method of controlling a continuously variable transmission comprising a variator which has a rotary variator input coupled to a first variator race, a rotary variator output coupled to a second variator race and at least one roller which runs upon the said races to transfer drive from one to the other, the roller(s) being movable to steplessly vary the variator ratio, the variator further comprising at least one hydraulic actuator which acts upon the roller(s) and through which net torque acting on the variator races is referred via the roller(s) to the variator'"'"'s casing, and a hydraulic arrangement for applying to the actuator(s) at least one hydraulic control pressure which determines force applied by the actuator(s) and thus determines the reaction torque, the variator being coupled between a rotary transmission input and a rotary transmission output such that the transmission ratio is a function of the variator ratio, the method comprising carrying out the following in a loop:

measure a speed ratio of the continuously variable transmission;

compare the measured speed ratio with a target speed ratio;

determine a transmission output torque request on the basis of the said comparison;

convert the output torque request to a control pressure request, taking account of the speed ratio;

differentiate the control pressure request with respect to time to obtain a compensation value and apply the compensation value to the control pressure request; and

output the resulting compensated control pressure request to the hydraulic valve arrangement.

13. A method as claimed in claim 12 in which determination of the output torque request is carried out by a proportional integral method.

14. A method as claimed in claim 13 in which measurement of the speed ratio involved measuring the input and the output speeds of the variator.