Wheelchair suspension

• US 8,925,943 B2
• Filed: 05/07/2012
• Issued: 01/06/2015
• Est. Priority Date: 10/10/2001
• Status: Expired due to Fees

• Current Assignee: Invacare Corporation
• Original Assignee: Invacare Corporation
• Inventors: Molnar, James H.
• Primary Examiner(s): Dickson, Paul N
• Assistant Examiner(s): Wilhelm, Timothy
• Application Number:
  US13/465,268
• Publication Number:
  US 20120217713A1
• Time in Patent Office: 974 Days
• Field of Search: 280/755, 280/5.501, 280/5.2, 280/124.128, 280/6.156, 180/22, 180/23, 180/208, 180/253, 180/264, 180/907, 180/12, 180/65.1
• US Class Current: 280/124.128
• CPC Class Codes: A61G 2203/14 Joysticks
• CPC Class Codes: A61G 5/043 Mid wheel drive
• CPC Class Codes: A61G 5/06 with obstacle mounting facilities, e.g. for climbing stairs, kerbs or steps
• CPC Class Codes: A61G 5/063 with eccentrically mounted wheels
• CPC Class Codes: A61G 5/10 Parts, details or accessories
• CPC Class Codes: A61G 5/1078 with shock absorbers or other suspension arrangements between wheels and frame
• CPC Class Codes: B60G 2300/24 Wheelchairs
• CPC Class Codes: B60G 5/01 the set being characterised by having more than two successive axles
• CPC Class Codes: Y10S 180/907 Motorized wheelchairs
• CPC Class Codes: Y10S 297/04 Wheelchair

Abstract

A wheelchair includes a frame, a rear caster coupled to the frame, a drive wheel coupled to the frame, a front caster, and a pivoting assembly. The pivoting assembly couples the front caster to the frame such that upward movement of the front caster relative to the frame causes the front caster to move toward the drive wheel.

Claims

1. A wheelchair suspension comprising:

a frame;

at least one rear caster coupled to the frame;

a drive assembly coupled to the frame;

a pivoting assembly mounting a front caster to the frame, the pivoting assembly comprising;

a front caster assembly having a head tube rotatably receiving a caster fork that rotatably supports a caster wheel;

an upper link pivotally mounted to the front caster assembly at a first upper pivot axis and to the frame at a second upper pivot axis;

a lower link pivotally mounted to the front caster assembly at a first lower pivot axis and to the frame at a second lower pivot axis;

wherein the distance between the first upper pivot axis and the second upper pivot axis is different than the distance between the first lower pivot axis and the second lower pivot axis;

wherein the second lower pivot axis and the second upper pivot axis are substantially offset on the frame such that when the wheelchair suspension is on a level support surface a horizontal distance between the second lower pivot axis and the second upper pivot axis is greater than one-half a vertical distance between the second lower pivot axis and the second upper pivot axis.

2. The wheelchair suspension of claim 1 wherein the distance between the first upper pivot axis and the second upper pivot axis is greater than the distance between the first lower pivot axis and the second lower pivot axis.

3. The wheelchair suspension of claim 1 wherein the drive assembly is coupled to the pivoting assembly.

4. The wheelchair suspension of claim 1 wherein upward pivotal movement of the first and second pivot linkages causes the caster wheel to move toward the frame.

5. The wheelchair suspension of claim 1 further comprising a spring attached to each suspension assembly, such that the spring biases the front caster wheel into engagement with the ground.

6. A wheelchair suspension comprising:

a frame;

a rear caster coupled to the frame;

a drive wheel;

a front caster assembly having a head tube rotatably receiving a caster fork that rotatably supports a caster wheel;

a pivoting assembly that couples the front caster assembly to the frame at pivot axes such that upward movement of the front caster head tube relative to the frame causes the front caster wheel to move laterally toward the frame; and

wherein a drive axle of the drive wheel is below said pivot axes when the wheelchair is disposed on a level support surface.

7. The wheelchair suspension of claim 6 further comprising a spring coupled to the pivoting assembly such that the front caster wheel is biased into engagement with the ground.

8. The wheelchair suspension of claim 6 wherein the pivoting assembly comprises first and second pivot linkages pivotally coupled to the frame and the front caster assembly.

9. The wheelchair suspension of claim 6 wherein the drive wheel is coupled to the pivoting assembly.

10. A wheelchair suspension comprising:

a frame;

a rear caster coupled to the frame;

a drive wheel;

a front caster assembly having a head tube rotatably receiving a caster fork that rotatably supports a caster wheel; and

a pivoting means that couples the front caster assembly to the frame at a first pivot axis and a second pivot axis such that upward movement of the front caster assembly relative to the frame causes the front caster wheel to move toward the frame;

wherein the first pivot axis and the second pivot axis are substantially offset on the frame such that when the wheelchair suspension is on a level support surface a horizontal distance between the first pivot axis and the second pivot axis is greater than one-half a vertical distance between the first pivot axis and the second pivot axis.

11. The wheelchair suspension of claim 10 wherein the drive wheel is coupled to the pivoting assembly.

12. The wheelchair suspension of claim 10 further comprising a spring coupled to the pivoting assembly such that the front caster wheel is biased into engagement with the ground.

13. A wheelchair suspension comprising:

a frame;

at least one rear caster coupled to the frame;

a drive wheel coupled to the frame;

a pivoting assembly mounting a front caster to the frame, the pivoting assembly comprising;

a front caster assembly having a head tube rotatably receiving a caster fork that rotatably supports a caster wheel;

an upper linkage pivotally mounted to the front caster assembly and to the frame at respective upper pivot axes;

a lower linkage pivotally mounted to the front caster assembly and to the frame at respective lower pivot axes;

wherein the distance between the upper pivot axes is different than the distance between the lower pivot axes, such that upward movement of the front caster head tube relative to the frame causes the front caster wheel to move laterally toward the frame; and

wherein a drive axle of the drive wheel is below the lower pivot axes when the wheelchair is disposed on a level support surface.

14. The wheelchair suspension of claim 13 wherein the drive wheel is coupled to the pivoting assembly.

15. The wheelchair suspension of claim 13, wherein the distance between the upper pivot axes is greater than the distance between the lower pivot axes.

16. The wheelchair suspension of claim 13 further comprising a spring attached to the pivoting assembly such that the spring biases the front caster wheel into engagement with the ground.

17. A wheelchair comprising:

a frame member;

a drive assembly;

at least one rear caster coupled to the frame member;

at least one pivoting assembly having;

a first linkage pivotally coupled to the frame member at an upper pivot axis, wherein the upper pivot axis is disposed between a forward portion and a rearward portion of the first linkage; and

a second linkage pivotally coupled to the frame member; and

a third linkage pivotally coupled to the forward portion of the first linkage and to the second linkage, wherein a front caster is connected to the third linkage;

wherein the drive assembly is fixedly attached to the rearward portion of the first linkage; and

wherein upward pivotal movement of the first and second linkages causes the third linkage to undergo upward movement and lateral movement toward the drive assembly.

18. The wheelchair of claim 17 wherein the first linkage comprises a first length and the second linkage comprises a second length and wherein the first and second lengths are different.

19. A wheelchair suspension comprising:

a frame member having first and second sides;

a first drive assembly coupled to said first side;

a second drive assembly coupled to said second side;

a first pivoting assembly coupled to said first side at a first pair of pivot axes;

a second pivoting assembly coupled to said second side at a second pair of pivot axes;

a front caster assembly coupled to each of the first and second pivoting assemblies,

wherein each front caster assembly has a head tube rotatably receiving a caster fork that rotatably supports a caster wheel;

wherein each of the first and second pivoting assemblies are configured such that upward movement of the front caster assembly relative to the frame causes the front caster wheel to move laterally toward the drive assembly;

wherein a drive axle of a drive wheel of the first drive assembly is below said first pair of pivot axes when the wheelchair is disposed on a level support surface; and

wherein a drive axle of a drive wheel of the second drive assembly is below said second pair of pivot axes when the wheelchair is disposed on a level support surface.

20. The wheelchair suspension of claim 19 wherein the first and second drive assemblies are respectively coupled to the first and second pivoting assemblies.