Apparatuses for printing on generally cylindrical objects and related methods

• US 8,926,047 B2
• Filed: 04/26/2012
• Issued: 01/06/2015
• Est. Priority Date: 04/26/2011
• Status: Active Grant

• Current Assignee: INX International Ink Company (Sakata INX Corporation)
• Original Assignee: INX International Ink Company (Sakata INX Corporation)
• Inventors: LaCaze, John R., Lambert, James, Finan, Joseph
• Primary Examiner(s): Al Hashimi, Sarah
• Application Number:
  US13/457,138
• Publication Number:
  US 20120274695A1
• Time in Patent Office: 985 Days
• Field of Search: 101/40, 347/16
• US Class Current: 347/16
• CPC Class Codes: B41J 11/002 Curing or drying the ink on the copy materials, e.g. by heating or irradiating
• CPC Class Codes: B41J 11/0021 using irradiation
• CPC Class Codes: B41J 11/00214 using UV radiation
• CPC Class Codes: B41J 11/0022 using convection means, e.g. by using a fan for blowing or sucking air
• CPC Class Codes: B41J 2/1752 Mounting within the printer
• CPC Class Codes: B41J 29/02 Framework
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/40733 Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles

Abstract

An ink jet printer for printing on an at least partially cylindrical objects comprises one or more printheads positioned above a line of travel and a carriage assembly configured to hold an at least partially cylindrical object axially aligned along the line of travel and to position said object relative to the printheads, and then rotate the object relative to said one or more printheads. The printer also includes a curing device located along the line of travel and configured to emit energy suitable to cure the deposited fluid.

Claims

1. An ink jet printer for printing on an at least partially cylindrical object, said object having a cylindrical portion including a surface defined by points at a fixed radius from an axis, said printer comprising:

a plurality of printheads in communication with a fluid supply and positioned with respect to a line of travel aligned with said axis along which an at least partially cylindrical object is to be conveyed, each of said plurality of printheads being controlled to selectively deposit fluid upon a surface of said object in accordance with a pre-determined image, and wherein a first printhead is axially displaced with respect to a second printhead;

a curing device located along said line of travel and configured to emit energy suitable to cure fluid deposited upon the surface of said object; and

a carriage assembly configured to hold said object such that said axis is aligned axially along said line of travel and to axially convey said object bi-directionally along said line of travel, position said object relative to said plurality of printheads, and to rotate said object relative to said plurality of printheads, and to position said object relative to said curing device; and

wherein said plurality of printheads is controlled to selectively deposit fluid upon said surface of said object when said object is conveyed in either direction.

2. The ink jet printer of claim 1, wherein said curing device is configured to emit said energy when said object is conveyed in either direction.

3. The ink jet printer of claim 2, wherein said carriage assembly further comprises a mandrel having a free end dimensioned to be inserted into a hollow cylindrical object, said mandrel being coupled to a rotating drive shaft.

4. The ink jet printer of claim 3, wherein said mandrel further defines a chamber having an opening at said free end, said chamber in fluid communication with a conduit such that a substantial vacuum may be created within said chamber sufficient to draw said object against said free end.

5. The ink jet printer of claim 1, wherein said plurality of printheads comprises a print tunnel arranged in an arch above said line of travel.

6. The ink jet printer of claim 5, further comprising at least two print tunnels arrayed in tandem along said line of travel.

7. The ink jet printer of claim 5, wherein said carriage assembly further comprises opposing clamping and holding assemblies configured to hold a partially cylindrical object axially aligned with the line of travel, said holding assembly being coupled to a rotating drive shaft.

8. The ink jet printer of claim 7, wherein said carriage assembly further comprises a centering guide for maintaining lateral alignment of said object.

9. The ink jet printer of claim 6, wherein said curing device is configured to emit said energy when said object is conveyed in either direction.

10. The ink jet printer of claim 9, further comprising a generally cylindrical mandrel having a free end dimensioned to be inserted into a hollow cylindrical object and supported by said carriage assembly such that it is axially aligned along said line of travel, said mandrel being coupled to a rotating drive shaft.

11. The ink jet printer of claim 10, wherein said mandrel further defines a chamber having an opening at said free end, said chamber in fluid communication with a conduit such that a substantial vacuum may be created within said chamber sufficient to draw said object against said free end.

12. A computer-controlled apparatus for printing an image on an at least partially cylindrical object, said image being represented in computer-readable media, said apparatus comprising:

a carriage assembly for supporting an at least partially cylindrical object, moving said object bi-directionally along a line of travel, said line of travel being aligned with an axis defining a cylindrical portion of said at least partially cylindrical object, and rotating said object about said axis;

a plurality of printheads positioned with respect to said axis, each of said plurality of printheads configured to selectively deposit fluid upon a surface of said object when said object is moved in either direction, and wherein a first printhead is axially displaced with respect to a second printhead;

a curing device located along said axis and configured to emit energy suitable to cure fluid deposited upon the surface of said object; and

a computer-based system in communication with said carriage assembly, said plurality of printheads and said curing device, said computer-based system being configured with control logic control position of the carriage assembly bi-directionally along said axis, rotation of said object, deposition of said fluid through said printheads, and emission of energy, in accordance with said image.

13. The apparatus of claim 12, wherein said computer-based system is configured to control said curing device such that said device selectively emits said energy when said object is moved in either direction.