Steerable delivery catheter

• US 8,926,588 B2
• Filed: 07/05/2011
• Issued: 01/06/2015
• Est. Priority Date: 07/05/2011
• Status: Active Grant

• Current Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Original Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Inventors: Berthiaume, William, Tran, Don, Valdovinos, Maria, Locsin, Brent
• Primary Examiner(s): Vu, Quynh-Nhu H
• Assistant Examiner(s): LEE, BRANDY SCOTT
• Application Number:
  US13/176,193
• Publication Number:
  US 20130012925A1
• Time in Patent Office: 1,281 Days
• Field of Search: 604/528, 604/529, 604533-536, 604/93.01, 604/95.01
• US Class Current: 604/528
• CPC Class Codes: A61B 5/0215 by means inserted into the body catheters A61M25/00
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2/2466 Delivery devices therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61M 2025/0161 wherein the distal tips have two or more deflection regions
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0141 having flexible regions as a result of using materials with different mechanical properties
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires
• CPC Class Codes: A61N 1/37205 Microstimulators, e.g. implantable through a cannula

Abstract

A steerable delivery catheter includes an outer sheath with a housing disposed at a distal end thereof to define a chamber for a medical device, the chamber having an open distal end and a proximal inner shelf. An inner shaft is slidably disposed within the sheath and has an abutment attached to the distal end of the shaft, the abutment being slidably contained within the chamber. During navigation of the catheter, when the inner shaft is tensioned the abutment engages the shelf to apply a compressive force to the sheath to selectively deflect a distal region of the catheter. When the catheter has been navigated to the deployment site the sheath is withdrawn while the abutment maintains the medical device in place as it is deployed. A delivery method also is disclosed.

Claims

1. A steerable catheter for delivering and deploying a medical device comprising:

an elongate tubular outer sheath having proximal and distal ends and a linear axis;

a housing mounted to the distal end of the sheath, the housing defining a chamber adapted to contain the medical device, the housing having an open distal port at its distal end;

an inner shaft extending through the sheath, the inner shaft being inextensible under tension;

an abutment secured to the distal end of the inner shaft, the abutment being disposed in the chamber and defining the proximal end of the chamber, the inner shaft and abutment being movable longitudinally with respect to the sheath and housing;

the outer sheath having a shelf adjacent the proximal region of the housing and proximal of the abutment, the shelf being adapted to be engaged by a proximally facing surface of the abutment to apply a compressive load to the outer sheath in response to tensioning of the inner shaft;

the outer sheath being sufficiently torsionally rigid to transmit, controllably, rotation applied at the proximal end to the distal end;

the outer sheath being constructed to bend longitudinally away from the linear axis under the compressive load applied by the abutment against the shelf, the degree of bending corresponding to the degree of compression load applied to the sheath; and

the outer sheath being retractable relative to the abutment whereby a medical device contained in the chamber may be at least partially deployed at a selected location by retracting the outer sheath relative to the abutment.

2. The catheter as defined in claim 1 wherein the outer sheath is constructed to have increasing flexibility in a distal direction.

3. The catheter as defined in claim 2 wherein the outer sheath is formed from a plurality of serially connected segments, the most distal of the segments being the most flexible and exhibiting the greatest degree of longitudinal bending as the sheath is compressed.

4. The catheter as defined in claim 3 wherein the outer sheath has at least three segments including a proximal segment, a shorter intermediate segment and a still shorter distal segment, the housing being relatively inflexible and extending distally from the distal end of the distal segment.

5. The catheter as defined in claim 2 wherein the outer sheath is bendable in response to tensioning of the inner shaft to define an angle of at least about 90 degrees between an axis of the housing and the linear axis.

6. The catheter as defined in claim 2 wherein the outer sheath is bendable in response tensioning the inner shaft to define an angle of at least about 180 degrees between an axis of the housing and the linear axis.

7. The catheter as defined in claim 1 wherein the shelf is defined by the distal end of a distal segment of the sheath, the proximal end of the housing being attached to and about the distal end of the distal segment with the shelf being disposed within the housing.

8. The catheter as defined in claim 7 wherein the shelf is annular and the abutment is in the form of a disc having a diameter to abut the shelf.

9. The catheter as defined in claim 1 wherein the inner shaft includes a lumen extending along its length, the abutment having an aperture in communication with the lumen whereby a tether can extend from a medical device in the chamber to the proximal end of the catheter.

10. The catheter as defined in claim 9 further comprising a clamp at the proximal end of the catheter, the clamp being adapted to receive and releasably clamp the proximal end of the tether.

11. The catheter as defined in claim 1 wherein the abutment is radiopaque to enable the location of the proximal end of the chamber determined fluoroscopically when the chamber is loaded with the medical device.

12. The catheter as defined in claim 11 further comprising a radiopaque marker band located at the distal end of the housing.

13. The catheter as defined in claim 1 further comprising:

a handle at the proximal end of catheter, the handle containing a slide mounted for longitudinal movement, the slide being operable externally of the handle;

the proximal end of the sheath being attached to one of the handle or the slide; and

the proximal end of the inner shaft being attached to the other of the handle or the slide.

14. The catheter as defined in claim 13 further comprising a side port mounted to the handle in communication with the inner shaft to enable fluid communication between the proximal and distal ends of the catheter.

15. A steerable catheter for delivering and deploying a medical device comprising:

a tubular outer sheath having proximal and distal ends;

a housing mounted to the distal end of the sheath, the housing defining a chamber adapted to contain the medical device, the housing having an open distal port at its distal end;

an inner shaft extending through the sheath, the inner shaft being inextensible under tension;

an abutment secured to the distal end of the shaft, the abutment being disposed in the chamber and defining the proximal end of the chamber, the inner shaft and abutment being movable longitudinally with respect to the sheath and the housing;

the outer sheath having a shelf adjacent the proximal region of the housing and proximal of the abutment, the shelf being adapted to be engaged by a proximally facing surface of the abutment and to apply a compressive load to the outer sheath in response to tensioning of the inner shaft;

the outer sheath having means for enabling the sheath to bend longitudinally under the compressive load applied by the abutment against the shelf, the degree of bending corresponding to the degree of compression load applied to the sheath; and

the outer sheath being retractable relative to the abutment whereby a medical device contained in the chamber may be at least partially deployed at a selected location by retracting the outer sheath relative to the abutment.

16. A steerable catheter for delivering and deploying a medical device through a femoral vein at least to the right side of a patient'"'"'s heart comprising:

a tubular outer sheath having proximal and distal ends;

a housing mounted to the distal end of the sheath, the housing defining a chamber adapted to contain the medical device, the housing having an open distal port at its distal end;

an inner shaft extending through the sheath, the inner shaft being inextensible under tension;

an abutment secured to the distal end of the shaft, the abutment being disposed in the chamber and defining the proximal end of the chamber, the inner shaft and abutment being movable longitudinally with respect to the sheath and housing;

the outer sheath having a shelf adjacent the proximal region of the housing and proximal of the abutment, the shelf being adapted to be engaged by a proximally facing surface of the abutment to apply a compressive load to the outer sheath in response to tensioning of the inner shaft;

the outer sheath having means for enabling the sheath to bend longitudinally under the compressive load applied by the abutment against the shelf, the degree of bending corresponding to the degree of compression load applied to the sheath, the sheath being bendable and navigable through a path that includes at least two bends of about 180 degrees; and

the outer sheath being retractable relative to the abutment whereby a medical device contained in the chamber may be at least partially deployed at a selected location by retracting the outer sheath relative to the abutment.

17. The catheter as defined in claim 16 wherein the catheter has a length sufficient to reach the pulmonary artery.

18. A method for delivering and deploying a medical device in the pulmonary artery of a human patient comprising:

receiving a steerable catheter including an elongate tubular outer sheath having proximal and distal ends and a housing mounted to the distal end of the sheath, the housing defining a chamber containing the medical device, the housing having an open distal port at its distal end, the catheter having a inextensible inner shaft extending through the sheath, an abutment secured to the distal end of the inner shaft and being disposed in the chamber and defining the proximal end of the chamber, the inner shaft and abutment being movable longitudinally with respect to the sheath and housing, the outer sheath having a shelf adjacent the proximal region of the housing and proximal of the abutment, the shelf being adapted to be engaged by the proximally facing surface of the abutment and apply a compressive load to the outer sheath in response to tensioning of the inner shaft, the outer sheath being constructed to bend longitudinally under the compressive load applied by the abutment against the shelf, the degree of bending corresponding to the degree of compression load applied to the sheath, the outer sheath being retractable relative to the abutment whereby the medical device contained in the chamber may be at least partially deployed at a selected location by retracting the outer sheath relative to the abutment;

introducing the distal end of the catheter percutaneously into a femoral vein of the patient and advancing the catheter along a path that extends through the right side of the patient'"'"'s heart and into the pulmonary artery, the path including at least two bends of at least about 180 degrees; and

retracting the outer sheath while maintaining the position of the abutment to deploy the medical device.

19. The method for delivering and deploying a medical device as defined in claim 18 wherein advancing the catheter along a path that extends through the right side of the patient'"'"'s heart and into the pulmonary artery includes tensioning the inner shaft to apply a compressive load to the outer sheath via the abutment and the shelf such that the compression load causes the outer shaft to bend longitudinally.

20. The method for delivering and deploying a medical device as defined in claim 19 wherein advancing the catheter along a path that extends through the right side of the patient'"'"'s heart and into the pulmonary artery further includes rotating the catheter while causing the outer shaft to bend longitudinally, thereby permitting controllable steering of the distal end of the outer sheath through the path.