System and method for attaching soft tissue to bone

• US 8,926,663 B2
• Filed: 11/19/2013
• Issued: 01/06/2015
• Est. Priority Date: 06/02/2004
• Status: Expired due to Fees

• Current Assignee: Scott W. Tate
• Original Assignee: KFX Medical Corporation
• Inventors: Green, Michael L., Tauro, Joseph C., Bojanowski, Bart
• Primary Examiner(s): ANDERSON, GREGORY A
• Application Number:
  US14/084,288
• Publication Number:
  US 20140081328A1
• Time in Patent Office: 413 Days
• Field of Search: 411 24- 28, 411 32- 35, 411/38, 411 801- 806, 411/913, 606/68, 606/198, 606/232, 606313-314, 606326-327
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 2017/00986 Malecots, e.g. slotted tubes, of which the distal end is pulled to deflect side struts
• CPC Class Codes: A61B 2017/0408 Rivets other bone rivets A61B17/68; rivets for connecting prosthetic parts A61F2002/30433, A61F2220/0041
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/042 plastically deformed during insertion
• CPC Class Codes: A61B 2017/0422 by insertion of a separate member into the body of the anchor
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0817 Structure of the anchor

Abstract

Methods and devices for securing soft tissue to a rigid material such as bone are disclosed herein. A bone anchor is described that comprises a base and a top such that suture material may be compressed between surfaces on the base and top to secure the suture to the anchor. Also described is an inserter that can be used to insert the bone anchor into bone and move the anchor top relative to the anchor base to clamp suture material there between. Also described is a soft-tissue and bone piercing anchor and associated inserter. Methods are described that allow use of the bone anchors to provide multiple lengths of suture material to compress a large area of soft tissue against bone.

Claims

1. A bone implant, comprising:

a substantially hollow cylinder comprising bone-engaging protrusions configured to prevent removal of the implant from bone; and

a bone-piercing tip that comprises

a distal portion comprising a pointed tip configured to pierce through bone and having a maximum diameter at its proximal end,

a medial portion comprising a transverse suture aperture and having a constant diameter along its length that is smaller than the distal portion maximum diameter, and

a proximal portion having a constant diameter along its length that is smaller than the medial portion diameter and configured to couple to an inserter, wherein the proximal portion of the bone-piercing tip is configured to be positioned within a distal portion of the substantially hollow cylinder and not extend to a proximal end of the substantially hollow cylinder,

wherein the bone-piercing tip has a length that is shorter than the length of the substantially hollow cylinder, and

wherein the substantially hollow cylinder has an inner diameter that is smaller than the bone-piercing tip distal portion maximum diameter.

2. The bone implant of claim 1, wherein the proximal portion is cylindrical.

3. The bone implant of claim 1, further comprising a suture coupled to the bone-piercing tip and extending through the substantially hollow cylinder.

4. The bone implant of claim 3, wherein the suture is threaded through the suture aperture.

5. The bone implant of claim 1, wherein a wall of the substantially hollow cylinder is deformable under axial stress.

6. The bone implant of claim 1, wherein the bone-piercing tip is positioned distally of the substantially hollow cylinder.

7. The bone implant of claim 6, wherein the bone-piercing tip contacts the substantially hollow cylinder.

8. An inserter and bone implant combination, comprising:

an inserter, comprising;

a handle,

an outer sleeve coupled to the handle and fixed relative to the handle, and

an inner tube disposed within the outer sleeve; and

a bone implant coupled to the inserter, the bone implant comprising;

a substantially hollow cylinder having bone-engaging protrusions, and

a bone-piercing tip comprising a distal portion having a pointed tip, a medial portion having a suture aperture, and a proximal portion, wherein the pointed tip has a maximum diameter at its proximal end, the medial portion has a constant diameter along its length that is smaller than the distal portion maximum diameter, and the proximal portion has a constant diameter along its length that is smaller than the medial portion diameter;

wherein a portion of the inner tube extends distally through the substantially hollow cylinder and contacts the bone-piercing tip,

wherein the proximal portion of the bone-piercing tip is configured to be positioned within a distal portion of the substantially hollow cylinder and not extend to a proximal end of the substantially hollow cylinder and is removably coupled to the inserter,

wherein the length of the bone-piercing tip is shorter than the length of the substantially hollow cylinder,

wherein the substantially hollow cylinder has an inner diameter that is smaller than the bone-piercing tip distal portion maximum diameter, and

wherein a distal end of the outer sleeve is flush with an open, proximal end of the substantially hollow cylinder.

9. The inserter and bone implant combination of claim 8, wherein the inner tube is configured to move axially relative to the outer sleeve.

10. The inserter and bone implant combination of claim 8, further comprising a suture coupled to the bone implant.

11. The inserter and bone implant combination of claim 10, wherein the suture extends through an axial bore in the inner tube and an axial bore in the handle of the inserter.

12. The inserter and bone implant combination of claim 11, wherein the suture exits the inserter through a hole in a proximal end of the handle.

13. A method of fixating a bone implant within bone, comprising:

providing a bone implant, comprising;

a substantially hollow cylinder, and

a bone-piercing tip comprising a distal portion having a pointed tip, a medial portion having a suture aperture, and a proximal portion, wherein the pointed tip has a maximum diameter at its proximal end, the medial portion has a constant diameter along its length that is smaller than the distal portion maximum diameter, and the proximal portion has a constant diameter along its length that is smaller than the medial portion diameter,

wherein the proximal portion of the bone-piercing tip is configured to be positioned within a distal portion of the substantially hollow cylinder and not extend to a proximal end of the substantially hollow cylinder,

wherein the length of the bone-piercing tip is shorter than the length of the substantially hollow cylinder, and

wherein the substantially hollow cylinder has an inner diameter that is smaller than the bone-piercing tip distal portion maximum diameter;

providing an inserter, comprising;

a handle,

an outer sleeve fixed to the handle, and

an inner tube positioned within the outer sleeve,

wherein the bone implant is coupled to a distal end of the inserter and a suture material passes through the suture aperture of the bone implant;

piercing bone with the bone-piercing tip;

moving the inner tube axially relative to the outer sleeve;

detaching the bone implant from the inserter; and

withdrawing the inserter from the bone, such that the suture material and the bone implant remain within the bone.

14. The method of claim 13, wherein the outer sleeve holds a proximal end of the bone implant steady during insertion.

15. The method of claim 13, wherein the inner tube pushes against the bone-piercing tip while piercing bone with the bone-piercing tip.

16. The method of claim 13, further comprising piercing soft tissue with the bone-piercing tip.

17. The method of claim 13, wherein moving the inner tube axially relative to the outer sleeve moves the distal portion of the bone-piercing tip closer to a proximal end of the substantially hollow cylinder.

18. The method of claim 13, wherein piercing bone with the bone-piercing tip comprises tapping on the inserter with a hammer.