Circuit interrupter providing grounded neutral protection and method of controlling the same

• US 8,929,037 B2
• Filed: 01/24/2013
• Issued: 01/06/2015
• Est. Priority Date: 01/24/2013
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Miller, Theodore
• Primary Examiner(s): Jackson, Stephen W
• Application Number:
  US13/748,848
• Publication Number:
  US 20140204494A1
• Time in Patent Office: 712 Days
• Field of Search: 361/42
• US Class Current: 361/42
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 3/167 combined with other earth-fault protective arrangements
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence

Abstract

A circuit interrupter includes a first electrical conductor, a second electrical conductor, separable contacts, an operating mechanism configured to open and close the separable contacts, and a trip circuit including a trip actuator configured to cooperate with the operating mechanism to trip open the separable contacts. The circuit interrupter also includes a ground fault detection circuit configured to sense a difference between currents through the first and second electrical conductors and to output an output signal based on the sensed difference, a power supply configured to convert alternating current power from the first and second electrical conductors to a direct current power, and a processor configured to receive the direct current power and the output signal. The processor is also configured to determine whether a characteristic of the power supply is present in the output signal and to control the trip circuit based on the determination.

Claims

1. A circuit interrupter comprising:

a first electrical conductor configured to electrically connect to a first output of a power source;

a second electrical conductor configured to electrically connect to a second output of said power source or a neutral;

separable contacts;

an operating mechanism configured to open and close said separable contacts;

a trip circuit electrically connected between the first electrical conductor and the second electrical conductor, said trip circuit including a trip actuator configured to cooperate with said operating mechanism to trip open said separable contacts;

a ground fault detection circuit configured to sense a difference between a current through the first electrical conductor and a current through the second electrical conductor and to output an output signal based on said sensed difference;

a power supply electrically connected between the first and second electrical conductors, said power supply being configured to convert alternating current power from the first and second electrical conductors to a direct current power; and

a processor configured to receive said direct current power and said output signal,

wherein the processor is configured to determine whether a characteristic of the power supply is present in said output signal and to control the trip circuit based on said determination.

2. The circuit interrupter of claim 1, wherein the characteristic of the power supply is a feature in a waveform of the output signal;

and wherein the processor determines whether the characteristic of the power supply is present in the output signal by analyzing the waveform of the output signal.

3. The circuit interrupter of claim 2, wherein the characteristic of the power supply is a repeating feature in the waveform of the output signal.

4. The circuit interrupter of claim 3, wherein the characteristic of the power supply is a repeating peak in the waveform of the output signal.

5. The circuit interrupter of claim 3, wherein the characteristic of the power supply repeats at a predetermined phase angle in the waveform of the output signal.

6. The circuit interrupter of claim 1, wherein the processor controls the trip circuit to trip open the separable contacts when the processor determines that the characteristic of the power supply is present in the output signal for a predetermined period of time.

7. The circuit interrupter of claim 1, wherein the ground fault detection circuit further comprises:

a ground fault sensor configured to sense the difference between the current through the first electrical conductor and the current through the second electrical conductor and to output an output current based on said sensed difference; and

a ground fault amplifier circuit electrically connected to the ground fault sensor, the ground fault amplifier circuit being configured to convert said output current to an output voltage and to output said output voltage as said output signal.

8. The circuit interrupter of claim 7, wherein the ground fault amplifier circuit is an inverting amplifier circuit including a first resistor, a second resistor, and an operational amplifier.

9. The circuit interrupter of claim 1, wherein the trip actuator comprises a trip coil configured to initiate tripping open of said separable contacts when current is passed therethrough and a silicon controlled rectifier (SCR) configured to turn on and off to control whether current passes through the trip coil.

10. The circuit interrupter of claim 9, wherein the trip actuator further includes a solenoid which is actuated by the trip coil and cooperates with the operating mechanism to trip open said separable contacts.

11. The circuit interrupter of claim 1, wherein the processor is configured to sense the characteristic of the power supply in the output signal when a ground to neutral impedance downstream of the circuit interrupter is 2 ohms.

12. The circuit interrupter of claim 1, wherein the processor is configured to sense the characteristic of the power supply in the output signal when the circuit interrupter is not electrically connected to a load circuit.

13. A method of controlling a circuit interrupter comprising separable contacts, a trip circuit configured to control tripping of said separable contacts, a power supply configured to convert alternating current power received by the circuit interrupter to a direct current power, and a ground fault detection circuit configured to sense a ground fault current in the circuit interrupter and to output an output signal based on said sensed ground fault current, the method comprising:

determining, by a processor, whether a characteristic of the power supply is present in the output signal; and

controlling the trip circuit based on the determined characteristic.

14. The method of claim 13, wherein the characteristic of the power supply is a feature in a waveform of the output signal;

and wherein said determining by the processor whether the characteristic of the power supply is present in the output signal comprises analyzing the waveform of the output signal by the processor.

15. The method of claim 14, wherein the characteristic of the power supply is a repeating feature in the waveform of the output signal.

16. The method of claim 15, wherein the characteristic of the power supply is a repeating peak in the waveform of the output signal.

17. The method of claim 15, wherein the characteristic of the power supply repeats at a predetermined phase angle in the waveform of the output signal.

18. The method of claim 13, wherein said controlling the trip circuit based on the determined characteristic comprises controlling the trip circuit to trip open the separable contacts when it is determined that the characteristic of the power supply is present in the output signal for a predetermined period of time.

19. A non-transitory computer readable medium storing one or more programs, including instructions, which when executed by a computer, causes the computer to perform a method of controlling a circuit interrupter comprising separable contacts, a trip circuit configured to control tripping of said separable contacts, a power supply configured to convert alternating current power received by the circuit interrupter to a direct current power, and a ground fault detection circuit configured to sense a ground fault current in the circuit interrupter and to output an output signal based on said sensed ground fault current, the method comprising:

determining whether a characteristic of the power supply is present in the output signal; and

controlling the trip circuit based on the determined characteristic.

20. The non-transitory computer readable medium of claim 19, wherein the characteristic of the power supply is a feature in a waveform of the output signal;

and wherein said determining whether the characteristic of the power supply is present in the output signal comprises analyzing the waveform of the output signal.

21. The non-transitory computer readable medium of claim 20, wherein the characteristic of the power supply is a repeating feature in the waveform of the output signal.

22. The non-transitory computer readable medium of claim 21, wherein the characteristic of the power supply is a repeating peak in the waveform of the output signal.

23. The non-transitory computer readable medium of claim 21, wherein the characteristic of the power supply repeats at a predetermined phase angle in the waveform of the output signal.

24. The non-transitory computer readable medium of claim 19, wherein said controlling the trip circuit based on the determined characteristic comprises controlling the trip circuit to trip open the separable contacts when it is determined that the characteristic of the power supply is present in the output signal for a predetermined period of time.