Mobile asphalt concrete production machine

• US 8,931,975 B2
• Filed: 06/06/2011
• Issued: 01/13/2015
• Est. Priority Date: 06/06/2011
• Status: Expired due to Fees

• Current Assignee: Hot Mix Mobile, LLC
• Original Assignee: Hot Mix Mobile, LLC
• Inventors: Warlow, Jerry L., Pierce, David E., Fridman, Boris
• Primary Examiner(s): HARTMANN, GARY S
• Application Number:
  US13/153,966
• Publication Number:
  US 20130058719A1
• Time in Patent Office: 1,317 Days
• Field of Search: 404/90, 404/91, 404/95, 404/101, 404/108, 404/110, 404/111, 404/92
• US Class Current: 404/92
• CPC Class Codes: B01F 2035/99 Heating
• CPC Class Codes: B01F 27/1145 ribbon shaped with an open space between the helical ribbon flight and the rotating axis
• CPC Class Codes: B01F 27/192 with dissimilar elements
• CPC Class Codes: B01F 27/2123 Shafts with both stirring means and feeding or discharging means
• CPC Class Codes: B01F 27/724 with a single helix closely surrounded by a casing
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 35/184 Preventing generation of dust
• CPC Class Codes: B01F 35/71715 using buckets, cups or open containers
• CPC Class Codes: B01F 35/91 using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
• CPC Class Codes: E01C 19/002 Apparatus for preparing and placing the materials and for consolidating or finishing the paving
• CPC Class Codes: E01C 19/02 for preparing the materials E01C19/002, E01C19/45, E01C19/46, E01C21/00, E01C23/065 take precedence; producing hydraulic cement concrete in general B28C5/00 - B28C9/00
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: E01C 19/104 Mixing by means of movable members in a non-rotating mixing enclosure, e.g. stirrers E01C19/08 takes precedence
• CPC Class Codes: E01C 21/00 Apparatus or processes for surface soil stabilisation for road building or like purposes, e.g. mixing local aggregate with binder recycling in place or on the road involving soil stabilisation E01C23/065 ; stabilising soil under existing surfacing E01C23/10; soil-conditioning or soil-stabilising materials C09K17/00; soil consolidation in general E02D3/12

Abstract

A mobile asphalt production machine which includes support for different asphalt concrete recipes including a plurality of aggregate storage bins which work on combination with a fines or sands storage bin. The individual bins have separated feeding chutes to the mixing trough. The machinery also includes a removable pan at the elevator transfer station to accommodate changeover from one grade aggregate material to another. Further, a controller is provided which delivers appropriate ingredients while also measuring process parameters to adjust various input requirements. Further, a dust and particulate recapturing system is provided which recycles particulate matter back into the ribbon of mixed material with a binding agent.

Claims

1. A mobile asphalt mixing machine, comprising:

a mobile frame having a fines storage bin with a discharge aperture into a first bin conveyor, said first bin conveyor leading to an elevator transfer area;

a first aggregate storage bin having a discharge aperture into a second bin conveyor, said second bin conveyor leading to said elevator transfer area;

a second aggregate storage bin having a discharge aperture into a third bin conveyor, said third bin conveyor leading to said elevator transfer area;

an elevator conveyor aligned with said elevator transfer area to lift material from said elevator transfer area to a mixing trough;

wherein said mixing trough has a mixing auger extending longitudinally through said mixing trough, said mixing auger forwarding material deposited by said elevator conveyor through said mixing trough and to a mixing trough exit;

a bitumen nozzle adjacent said mixing trough and aligned therewith to deposit liquid bitumen into said mixing trough;

at least one heating device directing heat into said mixing trough;

wherein said mixing trough has a recycling exhaust fan and is partitioned by a baffle into a first portion and a second portion, said first portion having an air intake of said recycling exhaust fan and said second portion having an air exhaust of said recycling exhaust fan.

2. The machine of claim 1 further including a drawer forming at least a portion of said elevator transfer area, said drawer removable for clearing material contained within said elevator transfer area, wherein said drawer forms a substantial portion of said elevator transfer area and receives a plurality of elevator buckets during operation of said machine as said buckets move through said drawer, said drawer sliding outward away from said machine.

3. The machine of claim 2 wherein said drawer is removable from said machine.

4. The machine of claim 1 wherein a logic controller is operably connected to said mixing auger, said elevator conveyor, said at least one heating device and said first, second and third bin conveyor.

5. The machine of claim 4 wherein each of said first, second and third bin conveyors has a gate, said gates operably connected to said logic controller for opening and closing said gates.

6. The machine of claim 5 wherein each of said gates for said respective bin conveyors cover an exit end of each respective bin conveyors at said elevator transfer area.

7. The machine of claim 5 wherein said logic controller operably activates said gates and each of said first, second and third bin conveyor as well as said mixing auger and said elevator conveyor, said logic controller operable to draw material from said fines storage bin and one of said first aggregate storage bin and second aggregate storage bin thereby closing said gate for said other non-activated aggregate storage bin.

8. The machine of claim 1 wherein said mixing auger floats vertically within said mixing trough.

9. The machine of claim 1 wherein said baffle is a plate of said mixing trough.

10. The machine of claim 1 wherein said mixing auger includes a first and second mixing auger.

11. The machine of claim 1 wherein said mixing trough includes a cover.

12. The machine of claim 1 wherein said mixing trough is pivoted between a first angle and a second angle by one or more displacement rams.

13. A mobile asphalt mixing machine, comprising:

a mobile frame having a fines storage bin with a discharge aperture into a first bin conveyor, said first bin conveyor leading to an elevator transfer area;

a first aggregate storage bin having a discharge aperture into a second bin conveyor, said second bin conveyor leading to said elevator transfer area;

a second aggregate storage bin having a discharge aperture into a third bin conveyor, said third bin conveyor leading to said elevator transfer area;

an elevator conveyor aligned with said elevator transfer area to lift material from said elevator transfer area to a mixing trough;

wherein said mixing trough has a mixing auger extending longitudinally through said mixing trough, said mixing auger forwarding material deposited by said elevator conveyor through said mixing trough and to a mixing trough exit;

a bitumen nozzle adjacent said mixing trough and aligned therewith to deposit liquid bitumen into said mixing trough;

at least one heating device directing heat into said mixing trough;

wherein said mixing trough has a cover to create a heated channel, said heated channel including a recycling air intake and air blower to capture particulate matter upstream in said mixing trough and an air exhaust to re-introduce said particulate matter downstream in said mixing trough;

wherein said mixing trough is partitioned by a baffle, said air intake upstream of said baffle and said air exhaust downstream of said baffle.

14. The machine of claim 13 wherein said baffle is a plate of said mixing trough.

15. The machine of claim 14 wherein said plate includes a bearing support.

16. The machine of claim 13 wherein said mixing auger includes a first and second mixing auger.

17. The machine of claim 13 wherein said air blower captures heated air upstream of said baffle and injects it downstream of said baffle.

18. The machine of claim 13 further including a drawer forming at least a portion of said elevator transfer area, said drawer removable for clearing material contained within said elevator transfer area.