Method and apparatus for controlling the operation of a fuel cell

• US 8,932,775 B2
• Filed: 05/28/2010
• Issued: 01/13/2015
• Est. Priority Date: 05/28/2010
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Hamada, Shigetaka, Darling, Robert M., Kandoi, Shampa
• Primary Examiner(s): Douyette, Kenneth
• Assistant Examiner(s): Lee, James
• Application Number:
  US12/801,239
• Publication Number:
  US 20110294026A1
• Time in Patent Office: 1,691 Days
• Field of Search: 429400-535
• US Class Current: 429/432
• CPC Class Codes: H01M 2008/1095 Fuel cells with polymeric electrolytes
• CPC Class Codes: H01M 8/04388 of anode reactants at the inlet or inside the fuel cell
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/04589 of fuel cell stacks
• CPC Class Codes: H01M 8/04649 of fuel cell stacks
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/0485 of the electrolyte
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A fuel cell system includes a fuel cell, a controller, a resistance sensor, and a regulator. The fuel cell has a cathode plate, an anode plate, and an ion-exchange membrane interposed between the cathode plate and the anode plate. The controller is for controlling a gas flow rate to the anode plate. The resistance sensor is coupled to the fuel cell for measuring a resistance of the fuel cell. The regulator is coupled to the controller and coupled to the anode plate for regulating the gas flow to the anode plate. The controller receives a signal from the resistance sensor and is configured to control the regulator to adjust the gas flow to the anode plate based on the signal from the resistance sensor.

Claims

1. A fuel cell system comprising:

a fuel cell having a cathode plate, an anode plate, and an ion-exchange membrane interposed between the cathode plate and the anode plate;

a controller for controlling a gas flow rate to the anode plate;

a resistance sensor coupled to the fuel cell for measuring a resistance of the fuel cell; and

a first regulator coupled to the controller and coupled to the anode plate for regulating the gas flow to the anode plate,

wherein the first regulator is a pressure regulator, and wherein the controller receives a signal from the resistance sensor and is programmed to hydrate the ion-exchange membrane by controlling the first regulator to increase the gas flow rate to the anode plate based on the signal.

2. The fuel cell system according to claim 1, further comprising a voltage sensor coupled to the fuel cell for measuring a voltage of the fuel cell, wherein the controller is programmed to control the regulator to adjust the gas flow rate to the anode plate based on the measured voltage.

3. The fuel cell system according to claim 2, wherein the controller is programmed to control the first regulator to increase the anode gas flow rate at times when increasing the anode gas flow rate increases the voltage of the fuel cell.

4. The fuel cell system according to claim 2, wherein the controller is programmed to control the regulator to increase the anode gas flow rate at times when increasing the anode gas flow rate increases the voltage of the fuel cell, and wherein the controller is programmed to increase the anode gas flow rate until a point where increasing the anode gas flow rate does not cause change of the voltage.

5. The fuel cell system according to claim 2, further comprising:

an additional fuel cell having a cathode plate, an anode plate, and an ion-exchange membrane interposed between the cathode plate and the anode plate of the additional fuel cell; and

an additional voltage sensor, wherein the voltage sensor is configured to measure the voltage of the anode plate of the fuel cell, and wherein the additional voltage sensor is configured to measure a voltage of the anode plate of the additional fuel cell.

6. The fuel cell system according to claim 1, wherein the controller is programmed to control the first regulator to increase the anode gas flow rate at times when increasing the anode gas flow rate lowers the resistance of the fuel cell.

7. The fuel cell system according to claim 1, wherein the controller is programmed to control the regulator to increase the anode gas flow rate at times when increasing the anode gas flow rate lowers the resistance of the fuel cell, and wherein the controller is programmed to increase the anode gas flow rate until a point where increasing the anode gas flow rate does not cause change of the resistance.

8. The fuel cell system according to claim 1, wherein the controller is programmed to control the first regulator to decrease the anode gas flow rate at times when increasing the anode gas flow rate increases the resistance of the fuel cell.

9. The fuel cell system according to claim 1, wherein the first regulator includes an injector coupled to an input of the anode plate of the fuel cell.

10. The fuel cell system according to claim 1, wherein the first regulator includes a gas compressor coupled between an output and an input of the anode plate of the fuel cell.

11. The fuel cell system according to claim 1, further comprising a second regulator, which includes a gas compressor disposed between an output and an input of the anode plate of the fuel cell, wherein the gas compressor is coupled to the controller.

12. The fuel cell system according to claim 11, wherein the controller is programmed to increase a rotation rate of the gas compressor to increase the anode gas flow rate.

13. The fuel cell system according to claim 1, wherein the anode plate further comprises an anode gas diffusion layer and an anode catalyst layer.

14. The fuel cell system according to claim 1, wherein the cathode plate further comprises a cathode gas diffusion layer and a cathode catalyst layer.

15. The fuel cell system according to claim 1, wherein the controller is programmed to hydrate the ion exchange membrane by increasing a width of the first regulator.