Systems and methods for an enhanced watchdog in solar module installations

• US 8,933,321 B2
• Filed: 12/01/2009
• Issued: 01/13/2015
• Est. Priority Date: 02/05/2009
• Status: Active Grant

• Current Assignee: Tigo Energy, Inc
• Original Assignee: Tigo Energy, Inc
• Inventors: Hadar, Ron, Arditi, Shmuel
• Primary Examiner(s): MARTIN, MATTHEW T
• Application Number:
  US12/628,977
• Publication Number:
  US 20100139734A1
• Time in Patent Office: 1,869 Days
• Field of Search: 136/243, 136/244, 136/251, 307/19, 307/20, 307 64- 66
• US Class Current: 136/244
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H01L 31/052 Cooling means directly associated or integrated with the PV cell, e.g. integrated Peltier elements for active cooling or heat sinks directly associated with the PV cells cooling means in combination with the PV module H02S40/42
• CPC Class Codes: H02S 40/32 comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: H02S 50/15 using optical means, e.g. using electroluminescence
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

Systems and methods are disclosed for automatically or remotely rendering a solar array safe during an emergency or maintenance. A watchdog unit is disclosed for monitoring a signal from a central controller. If the signal is lost, interrupted, or becomes irregular, or if a shutdown signal is received, then the watchdog unit can shutdown one or more solar modules. Shutting down a solar module can mean disconnecting it from a power bus of the solar array or lowering the solar module voltage to a safe level.

Claims

1. A system comprising:

a watchdog unit coupled between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog unit having;

a local controller configured to monitor a communication from a central controller remote from the solar module and determine whether the communication has been interrupted for a time period longer than a predetermined number of allowed skips; and

at least one switch configured to disconnect the solar module from the power bus in response to a determination by the location controller that the communication from the central controller has been interrupted for a time period longer than the predetermined number of allowed skips;

wherein the watchdog unit is configured to connect the solar module to the power bus when the communication is not interrupted.

2. The system of claim 1, further comprising a junction box housing the watchdog unit, the junction box to provide connectivity between the solar module and the power bus.

3. The system of claim 2, wherein the local controller is configured to control a duty cycle of the switch to control an output voltage from the junction box.

4. The system of claim 3, wherein the local controller is configured to operate using power from the solar module.

5. The system of claim 1, further comprising a bypass circuit configured to enable current in the power bus to bypass the solar module when the switch disconnects the solar module from the power bus.

6. The system of claim 1, wherein the watchdog unit is configured to determine irregularity in periodicity of the communication to determine whether the communication is interrupted.

7. The system of claim 1, wherein the communication is interrupted when a threshold of irregularity is surpassed.

8. The system of claim 1, wherein the communication is interrupted when the central controller fails to send a communication.

9. The system of claim 1, further comprising

the solar module;

and

a junction box coupled with the solar module to provide connectivity to the power bus, wherein the watchdog unit resides in the junction box.

10. The system of claim 1, further configured to disconnect the solar module from the power bus when the watchdog unit receives a shutdown signal.

11. The system of claim 1, wherein the watchdog unit wirelessly communicates with the central controller.

12. A system comprising:

a watchdog device coupled between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog device configured to;

verify communication with a central controller remote from the solar module; and

shutdown the solar module from the power bus if communication with the central controller cannot be verified for a time period longer than a predetermined number of allowed skips.

13. The system of claim 12, wherein to shutdown the solar module entails disconnecting the solar module from the power bus.

14. The system of claim 12, wherein to verify communication:

a challenge is sent to the central controller; and

a response to the challenge is received.

15. The system of claim 12, wherein to verify communication, a communication is received within a set time from when a last communication was received.

16. The system of claim 12, further configured to shutdown the solar module if a shutdown signal is received.

17. The system of claim 12, further configured to wait for a restart signal.

18. The system of claim 12, further configured to draw energy from a backup energy source when a primary energy source is not available.

19. A computer-implemented method comprising:

monitoring, via a computing device, a signal from a central controller remote from the computing device;

determining, via the computing device, if the signal has been lost more than a predetermined number of times;

disconnecting, via the computing device, one or more solar modules from a power bus if the signal has been lost more than the predetermined number of times, the power bus configured to connect a plurality of solar modules to an inverter;

waiting, via the computing device, for a restart signal; and

connecting, via the computing device, the one or more solar modules to the power bus when the restart signal is received.

20. The method of claim 19, further comprising:

enabling, via the computing device, a bypass circuit when the one or more solar modules are disconnected from the power bus, so that current continues to flow in the power bus.