Electrical box with extensions to match various reveals

• US 8,933,350 B1
• Filed: 11/19/2012
• Issued: 01/13/2015
• Est. Priority Date: 11/19/2012
• Status: Active Grant

• Current Assignee: Arlington Industries Incorporated
• Original Assignee: Arlington Industries Incorporated
• Inventors: Gretz, Thomas J.
• Primary Examiner(s): Wagner, Jenny L
• Assistant Examiner(s): McFadden, Michael P
• Application Number:
  US13/681,078
• Time in Patent Office: 785 Days
• Field of Search: 174/666
• US Class Current: 174/666
• CPC Class Codes: H02G 3/086 Assembled boxes
• CPC Class Codes: H02G 3/121 in plain walls

Abstract

A pan box assembly for fixtures for use on exterior walls. The box assembly includes a base unit, which is mounted directly to a flat surface substrate, and two extension elements. The unit, along with the extension elements, allows for modification of certain dimensions of the box assembly so that it can be used with three different finish thicknesses. The extension elements may be added or removed without uninstalling the box or removing the back of the box.

Claims

1. An electrical box assembly configurable for use with various size reveals comprising:

a baseplate, wherein said baseplate is substantially quadrilateral in shape and has a front section and a rear section;

a sidewall extending from a portion of said baseplate and defining an interior space, one end of said sidewall terminates in a planar face;

an annular spacer for optionally extending the length of said sidewall;

said spacer including a peripheral wall matching the shape and circumference of said sidewall;

a mounting arrangement, including a boss, for mounting said spacer to said sidewall as needed for accommodating reveals;

a fastening arrangement, including a boss, for securing an electrical component to said sidewall and optionally said annular spacer; and

said annular spacer comprises;

two planar faces;

a first annular spacer having a first height;

a second annular spacer having a second height,

wherein the first height is not equal to the second height; and

said first and second annular spacers include a flange extending around at least a portion of the circumference of said peripheral wall in order to assist in securing said first annular spacer or said second annular spacer to said base plate.

2. The electrical box assembly of claim 1 wherein said mounting arrangement, including a boss, for mounting said spacer to said sidewall includes:

a mounting boss extending from said sidewall of said base plate, said mounting boss including a bore therein;

said bore being oriented such that it is aligned along an axis perpendicular to the plane of said base plate; and

a first spacer boss extending from said sidewall of said optional spacer;

said first spacer boss including a bore therein;

said first spacer boss and said bore therein being adapted for alignment with said mounting boss in such a manner that said bore of said first spacer boss is coaxial with said bore of said mounting boss.

3. The electrical box assembly of claim 2 wherein said a fastening arrangement, including a boss, for securing an electrical component to said sidewall includes:

a fastening boss extending from said sidewall of said base plate, said fastening boss including a bore therein;

said bore being oriented such that it is aligned along an axis perpendicular to the plan of said base plate; and

a second spacer boss extending from said sidewall of said optional spacer;

said second spacer boss including a bore therein;

said second spacer boss and said bore therein being adapted for alignment with said fastening boss in such a manner that said bore of said second spacer boss is coaxial with said bore of said fastening boss.

4. The reversible electrical box assembly of claim 3 including a grounding arrangement wherein said grounding arrangement includes:

a boss extending from said sidewall of said base member, said grounding boss including a bore therein;

said bore being oriented such that it is aligned along an axis perpendicular to the plan of said base plate; and

a third spacer boss extending from said sidewall of said optional spacer and including a bore therein;

said third spacer boss and said bore therein being adapted for alignment with said grounding boss in such a manner that said bore of said third spacer boss is coaxial with said bore of said grounding boss.

5. The electrical box assembly of claim 4 wherein

said baseplate includes two fastening bosses and two mounting bosses;

and

said spacer includes two first spacer bosses and two second spacer bosses.

6. The electrical box assembly of claim 5 wherein said two mounting bosses on said baseplate are diametrically positioned on said sidewall and, further said two first spacer bosses are diametrically positioned on said spacer.

7. The electrical box assembly of claim 5 wherein said two fastening bosses on said baseplate are diametrically positioned on said sidewall and, further said two second spacer bosses are diametrically positioned on said spacer.

8. The electrical box assembly of claim 1 wherein said baseplate includes a mounting section on said baseplate portion within said interior space.

9. The electrical box assembly of claim 8 wherein said mounting section includes at least one removable knockout portion therein.

10. The electrical box assembly of claim 9 wherein said rear mounting section is raised and projects into said interior space.

11. The electrical box assembly of claim 10 further comprising a depression on a portion of the rear of said base plate corresponding with the location where said mounting section projects into the interior space.

12. The electrical box assembly of claim 1 wherein

said sidewall possess an annular profile;

and

said interior space is essentially cylindrical in shape.

13. The electrical box assembly of claim 1 wherein said baseplate has at least one aperture capable of receiving a fastener whereby a fastener can be passed through the aperture to mount said box assembly to a substrate.

14. An electrical box assembly comprising:

a cylindrical hollow body having sidewalls, a front opening, and a rear opening;

said hollow body being capable of receiving extension elements of varying depth so as to extend the length of said sidewalls;

a sealing plate integral with said hollow body positioned so as to close the rear opening of the hollow body;

said sealing plate and said sidewalls defining an interior space within said body;

said sealing plate including a mounting section projecting into the interior space and having at least one removable knockout portion therein;

a flange extending outward from said hollow body within the same plane as the sealing plate;

said flange having a first side and a second side;

at least two attachment bosses being integral with said body and being positioned within said interior space;

said attachment bosses having bores oriented towards said front opening;

apertures in said flange for receipt of fasteners to secure said pan fixture box to a substrate, wherein said fixture box has sidewalls of such depth as to be suitable for use in applications involving exterior wall cladding;

a grounding boss being integral with said body and extending into said interior space;

said grounding boss having a bore oriented towards said front opening and being capable of accepting a grounding screw;

a first extension element having a front side and a rear side;

said first extension element being annular in nature and having a circumference essentially identical to that of said hollow body;

said first extension element further including at least one attachment boss having a bore therein which is axially aligned with said bore in said attachment boss on said hollow body, at least one grounding boss having a bore therein which is axially aligned with said bore in said grounding boss on said hollow body, and a lip circumscribing at least a portion of the rear side of the first extension element, whereby said first extension element modifies said pan fixture box for use with a first cladding thickness; and

a second extension element having a front side and a rear side;

said second extension element being annular in nature and having a circumference essentially identical to that of said hollow body;

said second extension element further including at least one attachment boss having a bore therein which is axially aligned with said bore in said attachment boss on said hollow body, at least one grounding boss having a bore therein which is axially aligned with said bore in said grounding boss on said hollow body, and a lip circumscribing at least a portion of the rear side of the second extension element, whereby said second extension modifies said pan fixture box for use a second cladding thickness.