Door actuator

• US 8,938,912 B2
• Filed: 09/23/2011
• Issued: 01/27/2015
• Est. Priority Date: 02/22/2011
• Status: Active Grant

• Current Assignee: Schlage Lock Company LLC (Allegion PLC)
• Original Assignee: Schlage Lock Company LLC (Allegion PLC)
• Inventors: McKibben, Aaron Patrick, Eickhoff, Brian Christopher
• Primary Examiner(s): Mitchell, Katherine
• Assistant Examiner(s): Kelly, Catherine A
• Application Number:
  US13/243,666
• Publication Number:
  US 20120210647A1
• Time in Patent Office: 1,222 Days
• Field of Search: 491/38, 493/39, 493/46, 16/49, 16/63, 16/65, 16/71, 16/78, 16/80, 16/82
• US Class Current: 49/138
• CPC Class Codes: E05F 1/10 for swinging wings , e.g. counterbalance
• CPC Class Codes: E05F 1/105 with a compression spring
• CPC Class Codes: E05F 1/1246 with a coil spring perpendicular to the pivot axis
• CPC Class Codes: E05F 3/00 Closers or openers with braking devices, e.g. checks; Construction of pneumatic or liquid braking devices construction of non-pneumatic or non-liquid braking devices E05F5/00; friction devices in hinges E05D11/08
• CPC Class Codes: E05F 3/104 with cam-and-slide transmission between driving shaft and piston within the closer housing
• CPC Class Codes: E05F 3/227 mounted at the top of wings, e.g. details related to closer housings, covers, end caps or rails therefor
• CPC Class Codes: E05Y 2201/41 for closing
• CPC Class Codes: E05Y 2201/412 for the final closing movement
• CPC Class Codes: E05Y 2201/42 for locking
• CPC Class Codes: E05Y 2201/638 Cams; Ramps
• CPC Class Codes: E05Y 2800/205 forming a unit
• CPC Class Codes: E05Y 2800/22 of not identical elements of the same category, e.g. combinations of not identical springs
• CPC Class Codes: E05Y 2800/70 Retrofitting of elements
• CPC Class Codes: E05Y 2800/72 Sets of mutually exchangeable elements, e.g. modular
• CPC Class Codes: E05Y 2900/132 Doors
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

A power boost assembly is disclosed that can be used with a door actuator, such as a door closer. The power boost assembly is structured to store an energy during a first movement of a door and release the stored energy during a second movement of the door. In one form the power boost assembly can be structured as a module that can be added to an existing door and door closer installation. In one form the power boost assembly is used to increase a closing force imparted to a door to ensure a latching event.

Claims

1. An apparatus comprising:

a door actuator having a pinion configured to be attached to an arm of a door and rotatable about a pinion axis, the pinion capable of transmitting a power to open and close the door, the door actuator further having;

a door actuator spring structured to store an energy from the pinion when the door is opened;

a main cam configured to rotate with the pinion; and

a energy storage device and release member in a work communication with the main cam structured to store an energy in the energy storage device upon a first rotation of the main cam and release the stored energy from the energy storage device through operation of the release member upon a second rotation of the main cam;

wherein a range of motion of the first rotation over which the main cam engages the energy storage device to create the stored energy is larger than a range of motion of the second rotation over which the energy storage device releases the stored energy to the main cam.

2. The apparatus of claim 1, which further includes a release cam in a cam-cam follower relationship with the main cam and configured to deliver energy from the energy storage device to the main cam when the release member is operated to release the stored energy.

3. The apparatus of claim 2, wherein rotation of the main cam above a first orientation ceases to cause motion in the release cam.

4. The apparatus of claim 2, which further includes an energy storage cam in a cam-cam follower relationship with the main cam, the energy storage cam configured to deliver energy from the main cam to the energy storage device.

5. The apparatus of claim 4, wherein the release member includes a coupled position to engage the energy storage cam to the release cam, and a release position to disengage the energy storage cam from the release cam.

6. The apparatus of claim 1, wherein the door closer includes a rack and pinion mechanism, wherein the pinion is part of the rack and pinion mechanism, and which further includes a damper configured to modulate a return force received from the door actuator spring to the pinion, wherein the damper is a fluid filled damper.

7. The apparatus of claim 1, wherein the main cam, energy storage device, and the release member are packaged in a modular device, the door actuator including the door actuator spring and the pinion is a packaged assembly, and wherein the modular device is attached to the packaged assembly.