Systems and methods for small bore aspiration

• US 8,939,927 B2
• Filed: 12/12/2011
• Issued: 01/27/2015
• Est. Priority Date: 12/16/2010
• Status: Active Grant

• Current Assignee: Alcon Incorporated
• Original Assignee: Alcon Research Limited (Nestle SA)
• Inventors: Sorensen, Gary P., Lee, Eric
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): STOHR, LEAH C
• Application Number:
  US13/323,176
• Publication Number:
  US 20120157912A1
• Time in Patent Office: 1,142 Days
• Field of Search: 604/22, 604 30- 35, 604/43, 606 4- 6, 606/107
• US Class Current: 604/35
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic
• CPC Class Codes: A61F 9/00763 with rotating or reciprocating cutting elements, e.g. concentric cutting needles atherectomy cutting instruments A61B17/3207; endoscopic cutting instruments A61B17/320016
• CPC Class Codes: A61M 1/77 Suction-irrigation systems aspiration tips supplying fluids A61M1/85; specific for negative pressure wound therapy A61M1/92; combined with tracheal tubes A61M16/0463
• CPC Class Codes: A61M 1/84 Drainage tubes; Aspiration tips for negative pressure wound therapy A61M1/90; for surgical cutting instruments A61B17/32

Abstract

An assembly for a phacoemulsification surgical system includes an aspiration system arranged to aspirate fluid from a surgical site. The aspiration system includes an aspiration path within the phacoemulsification hand piece and includes a flexible small bore aspiration tubing in fluid communication with the aspiration path. The small bore aspiration tubing has a nominal inner diameter smaller than about 0.050 inch to reduce levels of occlusion surge within the surgical system. A high-output, peristaltic pump communicates with the small bore aspiration tubing and is operable to create a flow through the small bore aspiration tubing.

Claims

1. An assembly for a phacoemulsification surgical system, comprising:

an irrigation system configured to provide irrigating fluid to a phacoemulsification hand piece to irrigate a surgical site; and

an aspiration system arranged to aspirate aspirating fluid from the surgical site, comprising;

a flexible small bore aspiration tubing configured to be in fluid communication with an aspiration path of the phacoemulsification hand piece, the small bore aspiration tubing having a nominal inner diameter smaller than about 0.050 inch to reduce levels of occlusion surge within the surgical system; and

a peristaltic pump in communication with the small bore aspiration tubing operable to create a flow through the small bore aspiration tubing;

wherein the small bore aspiration tubing comprises a flared portion on the inner diameter of at least one end, wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing;

a connector configured to receive at least a portion of the flared portion of the small bore aspiration tubing, the connector being sized to apply radial compression on the flared portion when the flared portion is inserted in the connector such that when the small bore aspiration tubing is disposed within the connector, the inner diameter of the flared portion is about the same diameter as the nominal diameter of the small bore aspiration tubing.

2. The assembly of claim 1, comprising a connector disposed between the aspiration path in the hand piece and the small bore aspiration tubing, the connector comprising a neck for passage of the aspiration fluid, the neck having a diameter substantially matching the nominal inner diameter of the small bore aspiration tubing.

3. The assembly of claim 1, wherein the pump comprises a high output parallel operating pump operable to create a flow of about 60 cc/min. through the small bore aspiration tubing.

4. The assembly of claim 1, wherein the small bore aspiration tubing has an inner diameter within a range of about 0.035-0.050 inch.

5. The assembly of claim 4, wherein the small bore aspiration tubing has an inner diameter sized about 0.045 inch.

6. The assembly of claim 1, further comprising a phacoemulsification hand piece configured to deliver the irrigating fluid to the surgical site, the phacoemulsification hand piece comprising an ultrasonic tip having a lumen sized and configured to aspirate the aspirating fluid from the surgical site;

wherein the phacoemulsification hand piece comprises an aspiration path, the aspiration path extending from the ultrasonic tip and being arranged and configured to permit flow of the aspirating fluid through the hand piece;

wherein the aspiration path within the hand piece comprises an inner diameter matching the inner diameter of the lumen of the ultrasonic tip.

7. An assembly for a phacoemulsification surgical system, comprising:

an irrigation system configured to provide irrigating fluid to a phacoemulsification hand piece to irrigate a surgical site; and

an aspiration system arranged to aspirate aspirating fluid from the surgical site, comprising;

a flexible small bore aspiration tubing configured to be in fluid communication with an aspiration path of the phacoemulsification hand piece, the small bore aspiration tubing having a nominal inner diameter smaller than about 0.050 inch to reduce levels of occlusion surge within the surgical system; and

a peristaltic pump in communication with the small bore aspiration tubing operable to create a flow through the small bore aspiration tubing;

wherein the small bore aspiration tubing comprises a flared portion on the inner diameter of at least one end, wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing;

a connector disposed between the aspiration path in the hand piece and the small bore aspiration tubing, the connector comprising a neck for passage of the aspiration fluid, the neck having a diameter substantially matching the nominal inner diameter of the small bore aspiration tubing;

wherein the connector comprises two female ends sized respectively to receive the aspiration path and the small bore aspiration tubing, the connector having a smooth transition from a largest inner diameter of the connector down to the neck diameter.

8. The assembly of claim 7, wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing, the assembly further comprising:

a cassette associated with the pump; and

a second connector disposed between the small bore aspiration tubing and the cassette, the second connector configured to receive at least a portion of the flared portion of the small bore aspiration tubing and to apply radial compression on the flared portion when the flared portion is inserted in the connector such that when the small bore aspiration tubing is disposed within the connector, the inner diameter of the flared portion is about the same diameter as the nominal diameter of the small bore aspiration tubing.

9. A small bore aspiration system arranged to receive aspiration fluid from an ultrasonic tip used in a phacoemulsification surgical assembly, comprising:

an aspiration path within an phacoemulsification hand piece, the aspiration path extending from the ultrasonic tip and being arranged and configured to permit flow of the aspiration fluid through the hand piece;

a flexible small bore aspiration tubing in fluid communication with the aspiration path, the small bore aspiration tubing having a nominal inner diameter smaller than about 0.050 inch to reduce levels of occlusion surge within the surgical assembly, the inner diameter being substantially consistent through the small bore aspiration tubing; and

a high-output, peristaltic pump in communication with the small bore aspiration tubing;

a connector configured to receive at least a portion of the flared portion of the small bore aspiration tubing, the connector being sized to apply radial compression on the flared portion when the flared portion is inserted in the connector such that when the small bore aspiration tubing is disposed within the connector, the inner diameter of the flared portion is about the same diameter as the nominal diameter of the small bore aspiration tubing;

wherein the small bore aspiration tubing comprises a flared portion on the inner diameter of at least one end, wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing.

10. The assembly of claim 9, comprising a connector disposed between the aspiration path in the hand piece and the small bore aspiration tubing, the connector comprising a neck for passage of the aspiration fluid, the neck having a diameter substantially matching the nominal inner diameter of the small bore aspiration tubing.

11. The assembly of claim 9, wherein the small bore aspiration tubing has an inner diameter within a range of about 0.035-0.050 inch.

12. The assembly of claim 11, wherein the small bore aspiration tubing has an inner diameter sized about 0.045 inch.

13. A small bore aspiration system arranged to receive aspiration fluid from an ultrasonic tip used in a phacoemulsification surgical assembly, comprising:

an aspiration path within an phacoemulsification hand piece, the aspiration path extending from the ultrasonic tip and being arranged and configured to permit flow of the aspiration fluid through the hand piece;

a flexible small bore aspiration tubing in fluid communication with the aspiration path, the small bore aspiration tubing having a nominal inner diameter smaller than about 0.050 inch to reduce levels of occlusion surge within the surgical assembly, the inner diameter being substantially consistent through the small bore aspiration tubing; and

a high-output, peristaltic pump in communication with the small bore aspiration tubing;

wherein the small bore aspiration tubing comprises a flared portion on the inner diameter of at least one end, wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing;

a connector disposed between the aspiration path in the hand piece and the small bore aspiration tubing, the connector comprising a neck for passage of the aspiration fluid, the neck having a diameter substantially matching the nominal inner diameter of the small bore aspiration tubing;

wherein when in an unloaded condition, the flared portion has an inner diameter larger than the nominal inner diameter of the small bore aspiration tubing, the assembly further comprising;

a cassette associated with the pump; and

a second connector disposed between the small bore aspiration tubing and the cassette, the second connector configured to receive at least a portion of the flared portion of the small bore aspiration tubing and to apply radial compression on the flared portion when the flared portion is inserted in the connector such that when the small bore aspiration tubing is disposed within the connector, the inner diameter of the flared portion is about the same diameter as the nominal diameter of the small bore aspiration tubing.

14. A method for aspirating a surgical site with an aspiration system of a phacoemulsification surgical system, comprising:

creating a vacuum in an aspiration system of a phacoemulsification system;

directing fluid through a needle of a phacoemulsification hand piece;

directing fluid through an aspiration passage within the hand piece;

directing fluid through a small bore flexible aspiration tubing extending from the hand piece to a fluid cassette, the small bore flexible aspiration tubing having a substantially consistent nominal diameter across its length, the nominal diameter being less than about 0.050 inch, wherein the size ratio between the small bore flexible aspiration tubing inner diameter and the needle bore inner diameter is less than about 1.3; and

directing fluid into a cassette and a pump configured to create a vacuum in the aspiration system;

wherein directing fluid into a cassette includes directing the fluid through a connector and a radially deformed portion of the flexible tubing, the radial deformed portion of the flexible tubing having an inner diameter substantially consistent with the inner diameter of the flexible tubing.

15. The method of claim 14, wherein directing fluid through an aspiration passage within the hand piece comprises directing fluid through the aspiration passage having a size ratio between the hand piece aspiration fluid path inner diameter and the needle bore inner diameter of less than about 1.3.