Expandable intervertebral cage

• US 8,940,049 B1
• Filed: 04/01/2014
• Issued: 01/27/2015
• Est. Priority Date: 04/01/2014
• Status: Active Grant

• Current Assignee: EX Technology, LLC
• Original Assignee: EX Technology, LLC
• Inventors: Jimenez, Omar F., Safris, Yefim
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): JOHANAS, JACQUELINE T
• Application Number:
  US14/242,451
• Time in Patent Office: 301 Days
• Field of Search: 623 1711- 1716
• US Class Current: 623/17.15
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness

Abstract

An expandable intervertebral cage adapted to be implanted into an intervertebral disc space in a patient'"'"'s body, the expandable intervertebral cage including first and second base plates having outer surfaces configured to interface with vertebra in the intervertebral disc space, a first, second and third arm assembly hingedly connected to first and second base plates, and first and second actuation members, wherein rotation of the first actuation member pulls the second arm assembly towards the first arm assembly and rotation of the second actuation member pulls the third arm assembly towards the second arm assembly, the first actuation member and the second actuation member capable of being actuated independently of each other.

Claims

1. An expandable intervertebral cage device adapted to be implanted into an intervertebral disc space in a patient'"'"'s body, comprising:

a first base plate having a first outer bearing surface configured to interface with a first vertebra of the intervertebral disc space;

a second base plate having a second outer bearing surface configured to interface with a second vertebra of the intervertebral disc space;

a proximal arm assembly hingedly connected to the first base plate and the second base plate;

a central arm assembly hingedly connected to the first base plate and the second base plate;

a distal arm assembly hingedly connected to the first base plate and the second base plate;

a first actuation member extending through the proximal arm assembly and into the central arm assembly and not into the distal arm assembly, the first actuation member configured such that actuation of the first actuation member causes expansion of the proximal arm assembly and central arm assembly such that the first bearing surface and second bearing surface move away from each other into a distracted position, wherein rotation of the first actuation member pulls the central arm assembly towards the proximal arm assembly and rotation of the first actuation member in a second direction pushes the central arm assembly away from the proximal arm assembly;

a second actuation member extending through the central arm assembly and into the distal arm assembly and not into the proximal arm assembly, the second actuation member configured such that actuation of the second actuation member causes expansion of the central arm assembly and distal arm assembly such that the first bearing surface and second bearing surface move away from each other into a distracted position, wherein rotation of the second actuation member pulls the distal arm assembly towards the central arm assembly and rotation of the second actuation member in a second direction pushes the distal arm assembly away from the central arm assembly; and

wherein the first actuation member and the second actuation member are capable of being actuated independently of each other.

2. The device of claim 1, wherein each arm assembly comprises a block and a pair of opposing arms.

3. The device of claim 2, wherein each opposing arm comprises two structural members.

4. The device of claim 3, wherein two opposing structural members of opposing arms are pivotably coupled to the block by a common pin that extends through the block between the structural members.

5. The device of claim 1, wherein the top base plate and bottom base plate each have an opening defined therein configured to allow bone growth into an open space defined by the device.

6. The device of claim 1, wherein the proximal arm assembly includes a threaded portion through which the first actuation member is threadedly coupled and the central arm assembly includes a non-threaded rotational coupling to which the first actuation member is non-threadedly rotationally coupled and wherein the central arm assembly includes a threaded portion through which the second actuation member is threadedly coupled and the distal arm assembly includes a non-threaded rotational coupling to which the second actuation member is non-threadedly rotationally coupled.

7. An expandable intervertebral cage device adapted to be implanted into an intervertebral disc space in a patient'"'"'s body, comprising:

a top base plate having a top bearing surface configured to interface with an end plate of a superior vertebra of the intervertebral disc space;

a bottom base plate having a bottom bearing surface configured to interface with an end plate of an inferior vertebra of the intervertebral disc space;

proximal, central and distal arm assemblies, wherein each arm assembly is connected to the top base plate and the bottom base plate and each arm assembly comprises a block and a pair of opposing arms;

a first actuation member extending through the block of the proximal arm assembly and into the block of the central arm assembly, the first actuation member configured such that actuation of the first actuation member causes expansion of the proximal arm assembly and central arm assembly such that the top bearing surface and bottom bearing surface move away from each other into a distracted position, wherein rotation of the first actuation member pulls the central arm assembly towards the proximal arm assembly and rotation of the first actuation member in a second direction pushes the central arm assembly away from the proximal arm assembly;

a second actuation member extending through the block of the central arm assembly and into the block of the distal arm assembly, the second actuation member configured such that actuation of the second actuation member causes expansion of the central arm assembly and distal arm assembly such that the top bearing surface and bottom bearing surface move away from each other into a distracted position, wherein rotation of the second actuation member pulls the distal arm assembly towards the central arm assembly and rotation of the actuation member in a second direction pushes the distal arm assembly away from the central arm assembly; and

wherein the first actuation member and the second actuation member are capable of being actuated independently of each other such that the central arm assembly can be pulled towards the proximal arm assembly without directly moving the distal arm assembly with the first actuation member and the distal arm assembly can be pulled towards the central arm assembly without directly moving the proximal arm assembly with the second actuation member.

8. The device of claim 7, wherein each opposing arm comprises two structural members.

9. The device of claim 8, wherein two opposing structural members of opposing arms are pivotably coupled to the block by a common pin that extends through the block between the structural members.

10. The device of claim 7, wherein the top base plate and bottom base plate each have an opening defined therein configured to allow bone growth into an open space defined by the device.

11. The device of claim 7, wherein the block of the proximal arm assembly includes a threaded portion through which the first actuation member is threadedly coupled and the block of the distal arm assembly includes a non-threaded rotation coupling to which the actuation member is non-threadedly rotationally coupled and wherein the block of the central arm assembly includes a threaded portion through which the second actuation member is threadedly coupled and the block of the distal arm assembly includes a non-threaded rotation coupling to which the second actuation member is non-threadedly rotationally coupled.

12. A method comprising:

providing an expandable intervertebral cage device, comprising;

a first base plate having a first outer bearing surface;

a second base plate having a second outer bearing surface;

a proximal arm assembly hingedly connected to the first base plate and the second base plate;

a central arm assembly hingedly connected to the first base plate and the second base plate;

a distal arm assembly hingedly connected to the first base plate and the second base plate;

a first actuation member extending through the proximal arm assembly and into the central arm assembly and not into the distal arm assembly, the first actuation member configured such that actuation of the first actuation member causes expansion of the proximal arm assembly and central arm assembly such that the first bearing surface and second bearing surface move away from each other into a distracted position, wherein rotation of the first actuation member pulls the central arm assembly towards the proximal arm assembly and rotation of the first actuation member in a second direction pushes the central arm assembly away from the proximal arm assembly;

a second actuation member extending through the central arm assembly and into the distal arm assembly and not into the proximal arm assembly, the second actuation member configured such that actuation of the second actuation member causes expansion of the central arm assembly and distal arm assembly such that the first bearing surface and second bearing surface move away from each other into a distracted position, wherein rotation of the second actuation member pulls the distal arm assembly towards the central arm assembly and rotation of the second actuation member in a second direction pushes the distal arm assembly away from the central arm assembly; and

wherein the first actuation member and the second actuation member are capable of being actuated independently of each other;

providing instructions for performing an intervertebral body fusion and distraction procedure with the expandable intervertebral cage device, the instructions comprising;

inserting the expandable intervertebral cage device into an intervertebral disc space of a patient defined between adjacent vertebrae such that the top bearing surface interfaces with an end plate of a superior vertebra of the intervertebral disc space and the bottom bearing surface interfaces with an end plate of an inferior vertebra of the intervertebral disc space;

expanding the device within the intervertebral disc space into an expanded configuration by actuating one or both of the first actuation member and the second actuation member; and

leaving the device within the intervertebral disc space following the insertion procedure.

13. The method of claim 12, wherein expanding the device includes actuating one of the first actuation member and the second actuation member more than the other such that the base plates of the device are positioned at a non-parallel angle within the disc space.

14. The method of claim 13, wherein the first actuation member is actuated more than the second actuation member such that the base plates angle inwardly from proximal to distal.

15. The method of claim 13, wherein the second actuation member is actuated more than the first actuation member such that the base plates angle outwardly from distal to proximal.

16. The method of claim 12, wherein the instructions further comprise inserting a bone growth material into an open area within the device prior to expanding the device.

17. The method of claim 16, wherein inserting a bone growth material includes inserting the bone growth material through an opening defined through the proximal arm assembly.

18. The method of claim 16, wherein expanding the device includes forcing a portion of the bone growth material out of the open area within the device and into contact with the end plates of the intervertebral disc space.