Endoscope connector method and apparatus

• US 8,942,530 B2
• Filed: 08/27/2012
• Issued: 01/27/2015
• Est. Priority Date: 09/20/2011
• Status: Expired due to Fees

• Current Assignee: San Marino Capital, Inc.
• Original Assignee: San Marino Capital, Inc.
• Inventors: Demers, Joseph R., Sekowski, Marek
• Primary Examiner(s): LEPISTO, RYAN A
• Application Number:
  US13/595,807
• Publication Number:
  US 20130071077A1
• Time in Patent Office: 883 Days
• Field of Search: 385 53- 94, 385/117
• US Class Current: 385/117
• CPC Class Codes: A61B 1/00009 of image signals during a use of endoscope
• CPC Class Codes: A61B 1/00057 provided with means for testing or calibration
• CPC Class Codes: A61B 1/00103 designed for single use
• CPC Class Codes: A61B 1/00105 characterised by modular construction
• CPC Class Codes: A61B 1/0011 Manufacturing of endoscope parts
• CPC Class Codes: A61B 1/00117 Optical cables in or with an endoscope
• CPC Class Codes: A61B 1/00124 electrical, e.g. electrical plug-and-socket connection
• CPC Class Codes: A61B 1/00126 optical, e.g. for light supply cables
• CPC Class Codes: A61B 1/00144 Hygienic packaging
• CPC Class Codes: A61B 1/00167 Details of optical fibre bundles, e.g. shape or fibre distribution
• CPC Class Codes: A61B 1/00186 with imaging filters
• CPC Class Codes: A61B 1/00193 adapted for stereoscopic vision
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61B 1/0669 at proximal end of an endoscope
• CPC Class Codes: A61B 1/0684 using light emitting diodes [LED]
• CPC Class Codes: A61B 1/07 using light-conductive means, e.g. optical fibres
• CPC Class Codes: G02B 6/4295 coupling with semiconductor devices activated by light through the light guide, e.g. thyristors, phototransistors
• CPC Class Codes: Y10T 29/49007 Indicating transducer

Abstract

An exemplary embodiment providing one or more improvements includes an endoscope connector for connecting any given one of a plurality of working assemblies to an imaging assembly.

Claims

1. An imaging fiber connector arrangement for optically coupling a working assembly including an imaging fiber bundle having a plurality of imaging fiber cores to an imaging assembly, comprising:

an imaging assembly connector fitting, forming part of the imaging assembly and having an optical assembly that includes an active optical element, the optical assembly configured to receive and modify images before passing the images to an image processor of the imaging assembly, the optical assembly having a focal plane that is essentially at a distal surface of the active optical element; and

a working assembly connector fitting, forming part of the working assembly and configured to engage the imaging assembly connector fitting to removably optically couple the imaging fiber bundle of the working assembly to the imaging assembly, the imaging assembly connector fitting and working assembly connector fitting configured to position a proximal end of the imaging fiber cores of the imaging fiber bundle in a predetermined location in three dimensions relative to the active optical element, and which location is within the focal plane of the active optical element, to within a given tolerance such that images are coupled from the imaging fiber bundle directly to the active optical element without passing through any intervening inactive optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting.

2. The imaging fiber connector arrangement of claim 1 wherein the focal plane of the optical assembly is at the distal surface of the active optical element and the working assembly connector fitting is configured to place the proximal end of the imaging fiber cores in physical contact against the distal surface of the active optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting to position the proximal end of the imaging fiber cores in the predetermined location.

3. The imaging fiber connector arrangement of claim 1 wherein the working assembly connector fitting includes a ferrule which supports the proximal end of the imaging fiber cores and the imaging assembly connector fitting defines a bore for receiving the ferrule to position the proximal end of the imaging fiber cores in the predetermined location in at least two of the dimensions.

4. The imaging fiber connector arrangement of claim 3 wherein the working assembly connector fitting ferrule and imaging assembly connector fitting bore cooperate to position the proximal end of the imaging fiber cores in the predetermined location to within the given tolerance of less than one micron in any of the three dimensions.

5. The imaging fiber connector arrangement of claim 3 wherein the working assembly connector fitting ferrule and imaging assembly connector fitting bore are formed from ceramic.

6. The imaging fiber connector arrangement of claim 3 wherein the working assembly connector fitting ferrule and imaging assembly connector fitting bore are formed from metal.

7. The imaging fiber connector arrangement of claim 3 wherein the ferrule and the proximal end of the imaging fiber cores are polished to a configuration which cooperates with the optical assembly to modify the images before passing the images to the imaging assembly.

8. The imaging fiber connector arrangement of claim 3 wherein the ferrule is configured to place the proximal end of the imaging fiber cores in physical contact against the distal surface of the active optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting to position the proximal end of the imaging fiber cores in the predetermined location in at least one of the dimensions.

9. The imaging fiber connector arrangement of claim 8 wherein the ferrule is configured to place the proximal end of the imaging fiber cores in physical contact against the distal surface of the active optical element and to apply a predetermined resilient biasing force against the active optical element.

10. The imaging fiber connector arrangement of claim 8 wherein the ferrule includes a proximal end that is polished along with the proximal end of the imaging fiber cores to define a flat planar surface for contacting the distal surface of the active optical element.

11. The imaging fiber connector arrangement of claim 1 wherein the working assembly connector fitting is configured to position the proximal end of the imaging fiber cores in a spaced apart relationship from the distal surface of the active optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting to position the proximal end of the imaging fiber cores in the predetermined location and wherein the connector arrangement includes a refraction index matching gel positioned between the proximal end of the imaging fiber cores and the active optical element to couple the images between the imaging fiber cores and the active optical element.

12. The imaging fiber connector arrangement of claim 1 wherein the optical assembly is a magnification arrangement configured to magnify the images.

13. The imaging fiber connector arrangement of claim 12 wherein the magnification arrangement is configured to magnify the images by a magnification factor in a range of one to ten.

14. The imaging fiber connector arrangement of claim 1 wherein the imaging assembly connector fitting includes an electronic imaging sensor arranged to receive the images from the optical assembly and to create a video signal in response.

15. The imaging fiber connector arrangement of claim 14 wherein the electronic imaging sensor in the imaging assembly connector fitting is electrically connected to the imaging assembly using an elongated electrical cable.

16. The imaging fiber connector arrangement of claim 14 wherein the electronic imaging sensor is arranged to receive visible fluorescent images from the optical assembly and to create the video signal in response to receiving the visible fluorescent images.

17. The imaging fiber connector arrangement of claim 16 wherein the imaging assembly connector fitting includes an ultraviolet filter arranged to block ultraviolet light from the images before the images reach the electronic imaging sensor.

18. The imaging fiber connector arrangement of claim 14 wherein the electronic imaging sensor is arranged to receive visible radiation images from the active optical element and to create the video signal in response to receiving the visible radiation images.

19. The imaging fiber connector arrangement of claim 14 wherein the electronic imaging sensor is arranged to receive infrared radiation images from the active optical element and to create the video signal in response to receiving the infrared radiation images.

20. The imaging fiber connector arrangement of claim 19 wherein the imaging assembly connector fitting includes an infrared filter arranged to filter the images before the images reach the electronic imaging sensor.

21. The imaging fiber connector arrangement of claim 14 wherein the electronic imaging sensor is a CCD array having light sensor pixels and wherein the proximal end of the imaging fiber cores, the active optical element and the CCD array are configured such that an image from a single imaging fiber core is received by at least one light sensor pixel of the CCD array.

22. The imaging fiber connector arrangement of claim 21 wherein the active optical element and the CCD array are configured such that the image from the single imaging fiber core is received by a plurality of light sensor pixels of the CCD array.

23. The imaging fiber connector arrangement of claim 1 wherein the imaging assembly connector fitting includes a imaging assembly fiber bundle having fiber cores arranged to receive the images from the optical assembly, the imaging assembly fiber bundle extending from the imaging assembly connector fitting to the imaging assembly.

24. The imaging fiber connector arrangement of claim 23 wherein the imaging assembly fiber bundle includes a number of fiber cores that is greater than another number of imaging fiber cores in the imaging fiber bundle of the working assembly and wherein the optical assembly is configured to image from each individual imaging fiber core of the working assembly fiber bundle to at least one fiber core of the imaging assembly fiber bundle.

25. The imaging fiber connector arrangement of claim 24 wherein the optical assembly is configured to image from each individual imaging fiber core of the working assembly fiber bundle to multiple fiber cores of the imaging assembly fiber bundle.

26. The imaging fiber connector arrangement of claim 23 wherein the imaging fiber cores of the imaging assembly fiber bundle have a smaller diameter than the imaging fiber cores of the working assembly fiber bundle.

27. The imaging fiber connector arrangement of claim 23 wherein the optical assembly is configured to image from each individual imaging fiber core of the working assembly fiber bundle to multiple imaging fiber cores of the imaging assembly fiber bundle regardless of a relative axial rotational position between the imaging assembly fiber bundle and the working assembly fiber bundle.

28. The imaging fiber connector arrangement of claim 1 wherein the active optical element forms part of a perimeter seal of the imaging assembly.

29. The imaging fiber connector arrangement of claim 1 wherein the focal plane of the optical assembly is in a range of from 10 microns to 1 millimeter from the distal surface of the active optical element.

30. The imaging fiber connector arrangement of claim 1 wherein the given tolerance to which the proximal end of the imaging fiber cores is located is such that the images are passed from the imaging fiber cores to the imaging assembly substantially without distortion induced by the imaging fiber connector arrangement.

31. The imaging fiber connector arrangement of claim 1 wherein the optical assembly is configured to correct spatial aberration in the images received from the imaging fiber bundle.

32. The imaging fiber connector arrangement of claim 1 wherein the optical assembly is configured to correct chromatic aberration in the images received from the imaging fiber bundle.

33. An imaging fiber connector arrangement forming part of a working assembly and part of an imaging assembly for optically coupling a working assembly, including a working assembly imaging fiber bundle having a plurality of imaging fiber cores to the imaging assembly, the working assembly fiber cores arranged to receive images at a distal end from a field of view and to transmit the images to proximal ends of the working assembly fiber cores, said image fiber connector arrangement comprising:

an imaging assembly connector fitting, forming part of the imaging assembly, including an optical assembly having an active optical element, the active optical element supported in the imaging assembly connector fitting at least in part to receive images from the proximal end of the working assembly fiber cores and to perform a predetermined optical function on the images, the optical assembly defines a focal plane that is at least essentially at a distal surface of the active optical element as supported in the imaging assembly connector fitting; and

a working assembly connector fitting forming part of the working assembly and configured to engage the imaging assembly connector fitting to removably optically couple the imaging fiber bundle of the working assembly to the imaging assembly by indexing the proximal ends of said imaging fiber cores of the imaging fiber bundle to a predetermined position in three dimensions to establish a specific tolerance with respect to the active optical element such that images emitted from the imaging fiber bundle couple directly to the active optical element without passing through any intervening inactive optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting, the predetermined position characterized by an axial distance between the proximal ends of the imaging fiber cores within a limited range from the distal surface of the active optical element as part of said specific tolerance.

34. An imaging fiber connector arrangement forming part of a working assembly and part of an imaging assembly for optically coupling the working assembly, including a working assembly imaging fiber bundle having a plurality of imaging fiber cores, to the imaging assembly, the working assembly fiber cores arranged to receive images at a distal end from a field of view and to transmit the images to proximal ends of the working assembly fiber cores, said imaging fiber connector arrangement comprising:

an imaging assembly connector fitting forming part of the imaging assembly and having a plurality of light receiving elements, the light receiving elements configured to receive images, and wherein the imaging assembly connector fitting has an optical assembly that includes an active optical element, the optical assembly configured to receive and modify the images at least by passing through the active optical element before guiding the images to the light receiving elements, the optical assembly having a focal plane that is essentially at a distal surface of the active optical element; and

a working assembly connector fitting, forming part of the working assembly and configured to engage the imaging assembly connector fitting to removably optically couple the working assembly imaging fiber bundle to the light receiving elements of the imaging assembly connector fitting by positioning the proximal end of the working assembly fiber cores in a predetermined location in three dimensions relative to the light receiving elements to within a specific tolerance such that images from the working assembly fiber cores optically couple to the light receiving elements when the working assembly connector fitting is engaged with the imaging assembly connector fitting, and wherein the imaging assembly connector fitting and working assembly connector fitting are configured such that the proximal ends of the working assembly fiber cores are positioned at the focal plane of the active optical element when the proximal end of the working assembly fiber cores are positioned at the predetermined location.

35. The imaging fiber connector arrangement of claim 34 wherein the light receiving elements are distal ends of imaging assembly fiber cores of an imaging assembly imaging fiber bundle and wherein the predetermined location is such that an image from a single working assembly fiber core is received by at least one imaging assembly fiber core.

36. The imaging fiber connector arrangement of claim 35 wherein the proximal ends of the working assembly fiber cores are positioned and the working assembly connector fitting is configured such that the image from the single working assembly fiber core is coupled to multiple imaging assembly fiber cores of the imaging assembly imaging fiber bundle.

37. The imaging fiber connector arrangement of claim 35 wherein the image assembly image fiber bundle is configured such that distal ends of the image assembly fiber cores are not alignable one for one with the proximal ends of the working assembly fiber cores.

38. The imaging fiber connector arrangement of claim 35 wherein imaging assembly imaging fiber bundle includes a number of imaging assembly fiber cores that is greater than another number of working assembly fiber cores in the working assembly imaging fiber bundle of the working assembly.

39. The imaging fiber connector arrangement of claim 38 wherein the imaging assembly imaging fiber bundle is butt-coupled to the working assembly imaging fiber bundle when the working assembly connector fitting is engaged with the imaging assembly connector fitting.

40. The imaging fiber connector arrangement of claim 34 wherein the optical assembly having a focal plane that is essentially at a distal surface of the active optical element, the optical assembly is arranged such that the images from the working assembly imaging fiber bundle couple directly to the active optical element without passing through any intervening inactive optical element when the working assembly connector fitting is engaged with the imaging assembly connector fitting.

41. The imaging fiber connector arrangement of claim 34 wherein the light receiving elements are light sensor pixels of a an electronic imaging sensor and wherein the predetermined location is such that an image from a single working assembly fiber core is received by at least one light sensor pixel of the electronic imaging sensor.

42. The imaging fiber connector arrangement of claim 41 wherein the predetermined location is such that the image from the single working assembly fiber core is received by multiple light sensor pixels of the electronic imaging sensor.

43. The imaging fiber connector arrangement of claim 41 wherein the electronic imaging sensor is a CCD array.

44. The imaging fiber connector arrangement of claim 41 wherein the electronic imaging sensor is butt-coupled to the proximal ends of the working assembly fiber cores when the working assembly connector fitting is engaged with the imaging assembly connector fitting.

45. An imaging fiber connector arrangement forming part of a working assembly and part of an imaging assembly for optically coupling the working assembly to the imaging assembly, comprising:

an imaging assembly connector fitting, forming part of the imaging arrangement, having an optical assembly configured to receive images for the imaging assembly, the optical assembly including an imaging assembly optical element having a distal surface through which the images are initially received, the imaging assembly connector fitting defining an alignment bore; and

a working assembly connector fitting, forming part of the working assembly and configured to engage the imaging assembly connector fitting to removably optically couple a working assembly imaging fiber bundle to the imaging assembly, the working assembly connector fitting including a ferrule which supports a proximal end of working assembly fiber cores of the working assembly imaging fiber bundle, the ferrule and the working assembly fiber core ends having a polished end configuration that operates as an active optical element, the ferrule configured to engage the alignment bore when the working assembly connector fitting engages the imaging assembly connector fitting to index the polished end relative to the distal surface of the imaging assembly optical element such that the polished end cooperates with the optical assembly to perform a predetermined optical function in addition to guiding the images from the working assembly imaging fiber bundle to the imaging assembly without substantial optical loss.

46. The imaging fiber connector arrangement of claim 45 wherein the ferrule and working assembly fiber core ends are polished to a rounded configuration.

47. The imaging fiber connector arrangement of claim 46 wherein the ferrule and alignment bore are configured to engage in a way that brings the rounded polished end into physical contact against the distal surface of the imaging assembly optical element.

48. The imaging fiber connector arrangement of claim 47 wherein the imaging assembly optical element is a non-active optical element.

49. The imaging fiber connector arrangement of claim 45 wherein the ferrule and working assembly fiber core ends are polished to include spherical surface configuration.

50. The imaging fiber connector arrangement of claim 45 wherein the ferrule and working assembly fiber core ends are polished to include an aspherical surface configuration.