Apparatus for measuring the filling level of a urea container having an ultrasound sensor and motor vehicle having a urea container

• US 8,943,812 B2
• Filed: 02/20/2013
• Issued: 02/03/2015
• Est. Priority Date: 08/20/2010
• Status: Expired due to Fees

• Current Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Original Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Inventors: Schepers, Sven, Hodgson, Jan
• Primary Examiner(s): Bradley, Audrey K
• Application Number:
  US13/771,558
• Publication Number:
  US 20130160433A1
• Time in Patent Office: 713 Days
• Field of Search: 602/86, 602/95, 603/01, 603/03, 181/123, 181/124
• US Class Current: 60/303
• CPC Class Codes: F01N 2610/142 Controlling the filling of the tank
• CPC Class Codes: F01N 3/2066 Selective catalytic reduction [SCR]
• CPC Class Codes: G01F 23/00 Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/2963 magnetostrictive
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

An apparatus for measuring a filling level of a urea container by determining distance using sound waves (ultrasound) emitted by a sensor and echoes thereof, includes a urea container bottom and a sump with an overall height. The sump is adjacent the urea container bottom and located below the level of the urea container bottom. The sump is connected in an open manner to the urea container and bounded at the bottom by a sump bottom. The sensor is accommodated in the vicinity of the sump and, with a sound-emitting surface for emitting sound waves and receiving echoes of the sound waves, is fitted in the urea container with the sound-emitting surface of the sensor at most adjacent the level of the urea container bottom. A motor vehicle having the urea container is also provided.

Claims

1. A urea storage device for a motor vehicle comprising:

a urea container having a urea container bottom at a level and a sump lying below the level of the urea container bottom, the sump having an overall height and being downwardly bounded by a sump bottom and the sump adjoining the urea container bottom and having an open connection to the urea container;

an apparatus for measuring a filling level of the urea container, the apparatus including;

a sensor disposed in vicinity of the sump;

said sensor having a sound-emitting surface configured to emit sound waves and to receive echoes of the same sound waves for measuring the filling level of the urea container by distance determination; and

said sensor fitted on the urea container with said sound-emitting surface of said sensor adjoining at most the level of the urea container bottom, said sensor being disposed externally on the sump in a recess, and said sensor protruding at least partially into the sump.

2. The apparatus according to claim 1, which further comprises a urea extraction device connected to the sump and lying at a height between the level of the urea container bottom and the sump bottom.

3. The apparatus according to claim 1, wherein the overall height of the sump corresponds to an installation height of said sensor.

4. The apparatus according to claim 1, wherein said recess protrudes into said sump up to said urea container bottom.

5. The apparatus according to claim 1, wherein said sump is only one sump and said sump is disposed in a middle area of said urea container bottom.

6. The apparatus according to claim 1, wherein said sensor is externally disposed on an outside surface of said sump, and said sound emitting surface of said sensor is not in contact with urea solution.

7. The apparatus according to claim 1, wherein said sensor is externally disposed on an outside surface of said sump, in a liquid tight manner so that said sensor is removable without previously draining said urea container.

8. The apparatus according to claim 1, wherein said sound-emitting surface of said sensor directly adjoins a region of said recess which is congruent with a level of said urea container bottom.

9. A motor vehicle, comprising:

an internal combustion engine;

a urea container;

at least one exhaust gas treatment apparatus receiving exhaust gas from said internal combustion engine and receiving urea from said urea container; and

the apparatus according to claim 1 with said sound-emitting sensor for measuring a filling level of said urea container by distance measurement using sound waves, being accommodated in said sump of said urea container.

10. A urea storage device for a motor vehicle comprising:

a urea container having a urea container bottom at a level and a sump lying below the level of said urea container bottom, said sump having an overall height and being downwardly bounded by a sump bottom and said sump adjoining said urea container bottom and having an open connection to said urea container;

an apparatus for measuring a filling level of said urea container, said apparatus including;

a sensor disposed in vicinity of said sump;

said sensor having a sound-emitting surface configured to emit sound waves and to receive echoes of the same sound waves for measuring the filling level of said urea container by distance determination; and

said sensor fitted on said urea container with said sound-emitting surface of said sensor adjoining at most the level of said urea container bottom, said sensor being disposed externally on said sump in a recess, and said recess protruding at least partially into said sump.