Multiple clamp type stretching and forming machine

• US 8,943,869 B2
• Filed: 10/08/2010
• Issued: 02/03/2015
• Est. Priority Date: 10/09/2009
• Status: Active Grant

• Current Assignee: Jilin University
• Original Assignee: Jilin University
• Inventors: Li, Mingzhe, Han, Qigang, Fu, Wenzhi, Feng, Pengxiao, Deng, Yushan, Cai, Zhongyi, Liu, Chunguo, Sui, Zhen
• Primary Examiner(s): Ekiert, Teresa M
• Application Number:
  US13/501,034
• Publication Number:
  US 20120198904A1
• Time in Patent Office: 1,579 Days
• Field of Search: 722/95, 722/96, 722/97, 723/01, 723/02, 723/05, 723/11, 723/92
• US Class Current: 72/296
• CPC Class Codes: B21D 11/02 Bending by stretching or pulling over a die working sheet metal of limited length by stretching B21D25/00
• CPC Class Codes: B21D 25/04 Clamping arrangements

Abstract

A multiple clamp type stretching and forming machine is composed of multiple material clamping mechanisms (1), multiple material stretching mechanisms (2) and a frame (3). The material clamping mechanism (1) is composed of a material clamping frame (7), material clamping blocks (8, 9) and a hydraulic cylinder (6) for clamping material. The two sides of the frame (3) are arranged with a row of multiple material clamping mechanisms (1), respectively. The material clamping frame (7) of each material clamping mechanism (1) is provided with one or two connecting holes (5), which connect with one or more material stretching mechanisms (2) through a universal push-pull mechanism (4). The stretching and forming machine can improve the utilization ratio of the material, and reduce the manufacturing cost.

Claims

1. A multi-clamp type stretch forming machine, comprising:

clamping mechanisms, each clamping mechanism comprising a clamping frame provided with a rear connecting hole and a lower connecting hole, a clamper, and a hydraulic clamping cylinder;

stretching mechanisms; and

a machine frame;

wherein a row of multiple clamping mechanisms are aligned on each of opposite sides of the machine frame; and

wherein the lower connecting hole is coupled with a vertically disposed stretching mechanism by a universal push-pull mechanism, and the rear connecting hole is coupled with a horizontally disposed stretching mechanism by another universal push-pull mechanism or coupled simultaneously with a set of stretching mechanisms by another universal push-pull mechanism, the set of stretching mechanisms comprising any combination of a horizontally disposed stretching mechanism, an obliquely disposed stretching mechanism, and a vertically disposed stretching mechanism.

2. The multi-clamp type stretch forming machine of claim 1, wherein each of the stretching mechanisms comprises a hydraulic stretching cylinder, and wherein a row of hydraulic stretching cylinders aligned in a same direction are controlled by one or more solenoid type reversing valves.

3. The multi-clamp type stretch forming machine of claim 1, wherein each of the universal push-pull mechanisms comprises one of a ball-headed linkage, a pivot shaft, and a combination of a ball-headed linkage, a pivot shaft and a link;

and

wherein one end of the ball-headed linkage forms a ball-shaped head, the ball-shaped head being mounted in the clamping frame or in a stretching link, directly or by a bearing shoe having a half-ball-shaped recess which is fit with a ball-shaped surface of a retention portion of the ball-shaped head; and

wherein an opposite end of the ball-headed linkage is coupled with a corresponding link by a screw type mechanism or a pivot shaft.

4. The multi-clamp type stretch forming machine of claim 3, wherein the ball-shaped head comprises a half-ball shape or a complete-ball shape;

and

wherein when the ball-shaped head is configured with the half-ball shape, an elastic pad, such as a polyurethane pad, is provided at the ball-shaped head; and

wherein when the ball-shaped head is configured with the complete-ball shape, a thrust bearing shoe having a half-ball-shaped recess is provided at the ball-shaped head.

5. The multi-clamp type stretch forming machine of claim 3, wherein the ball-headed linkage comprises two ball-headed linkages which are coupled with each other symmetrically by a bar-like link, such that a universal push-pull mechanism comprising dual ball-shaped heads is formed.

6. The multi-clamp type stretch forming machine of claim 5, wherein a length of the universal push-pull mechanism is adjustable by a length-adjustable bar-like link.

7. The multi-clamp type stretch forming machine of claim 3, wherein the pivot shaft comprises a solid pivot shaft or a hollow pivot shaft;

and

wherein when the pivot shaft is configured as the hollow pivot shaft, one or more steel wires or flexible steel shafts are inserted through a row of the hollow pivot shafts.

8. The multi-clamp type stretch forming machine of claim 3, wherein all of the pivot shafts, as a whole, are substituted by one or more steel wires or flexible steel shafts inserted through the clamping mechanisms.

9. The multi-clamp type stretch forming machine of claim 1, wherein each of the clamping mechanisms in a row of multiple clamping mechanisms disposed on either side of the machine frame comprises a pair of clampers such that a gap is formed between neighboring clampers, and wherein each of the clampers comprises a clamping surface, a front edge, and two front corners which are rounded with relatively large radii, and wherein right and left edges of the clamping surface, which are adjacent to the other clampers, are also rounded.

10. The multi-clamp type stretch forming machine of claim 1, wherein a clamping surface of the clamper comprises:

a horizontal surface;

or

a back end slightly higher than its front end;

or

a back end which is a horizontal surface and is slightly higher than a front end of the clamping surface;

or

a middle portion which is slightly higher than its left and right ends which are adjacent to other clampers and tapered gradually.

11. The multi-clamp type stretch forming machine of claim 1, wherein the clamper comprises a rectangular shape, a trapezoidal shape, or a six-sided shape which is composed of a rectangle and a trapezoid;

and

a length of a front side of a clamping surface of the clamper is equal to or less than a length of a back side of the clamping surface.

12. The multi-clamp type stretch forming machine of claim 1, wherein each of the clampers comprises a biting clamper which has a clamping surface formed with a plurality of biting protrusions, or a sliding-through clamper which has a clamping surface formed with a plurality of drawing ribs;

and

wherein the biting clampers and the sliding-through clampers are used in a mixed manner in a row of multiple clamping mechanisms.

13. The multi-clamp type stretch forming machine of claim 1, wherein a distance between the clamping mechanisms and the stretching mechanisms on a left side of the machine frame, and the clamping mechanisms and the stretching mechanisms on a right side of the machine frame is adjustable;

and/or

a forming mold used with the stretch forming machine comprises a solid mold or a multi-point adjustable digitalized mold, the forming mold having a mold base which is movable upwards; and

/or

a pushing-down mechanism is mounted to an upper portion of the stretch forming machine.