Capacitive sensing apparatus and method for faucets

• US 8,944,105 B2
• Filed: 01/31/2008
• Issued: 02/03/2015
• Est. Priority Date: 01/31/2007
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Inventors: Rodenbeck, Robert W., Burke, David M., Ensor, Timothy J., Hall, Lindsey, Koottungal, Paul D.
• Primary Examiner(s): JELLETT, MATTHEW WILLIAM
• Application Number:
  US12/525,324
• Publication Number:
  US 20100108165A1
• Time in Patent Office: 2,560 Days
• Field of Search: 251/129.03, 251/129.04, 251/129.05, 251/129.06, 462/3, 137/801
• US Class Current: 137/801
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors
• CPC Class Codes: Y10T 137/9464 Faucets and spouts

Abstract

A fluid delivery apparatus includes a spout (12) located adjacent a sink basin (16). A fluid supply conduit (14) is supported by the spout (12). Capacitive sensors (29) and (41) are provided on the spout (12) and sink basin (16), respectively. A controller (26) is coupled to the capacitive sensors (29, 41) to control the amount of fluid supplied to the fluid supply conduit (14) based on outputs from the capacitive sensors (29, 41).

Claims

1. A fluid delivery apparatus comprising:

a spout formed from a non-conductive material;

a fluid supply conduit formed separately from the spout, the fluid supply conduit extending through the non-conductive material of the spout to provide a fluid flow path through the spout, and the fluid supply conduit also being formed from a non-conductive material;

a capacitive sensor embedded in and enclosed within the non-conductive material of the spout, the capacitive sensor generating a capacitive sensing field; and

a controller coupled to the capacitive sensor to detect a user'"'"'s presence in the capacitive sensing field.

2. The apparatus of claim 1, wherein the capacitive sensor includes a first sensor probe embedded in and enclosed within the non-conductive material of the spout and a second sensor probe spaced apart from the first sensor probe to define the capacitive sensing field therebetween.

3. The apparatus of claim 2, wherein the first sensor probe is coupled to the controller by a first electrical connector and the second sensor probe is coupled to the controller by a second electrical connector.

4. The apparatus of claim 2, wherein the second sensor probe is coupled to a sink basin which supports the spout.

5. The apparatus of claim 1, wherein the capacitive sensor detects a change in a dielectric constant within the capacitive sensing field adjacent the capacitive sensor.

6. The apparatus of claim 1, wherein the controller adjusts fluid flow through the fluid supply conduit based on capacitance changes detected by the capacitive sensor.

7. The apparatus of claim 1, further comprising a metal plate coupled to the non-conductive spout adjacent the capacitive sensor, the metal plate being coupled to the controller to provide a shield for the capacitive sensor.

8. The apparatus of claim 7, wherein the metal plate directs the capacitive sensing field of the capacitive sensor in a direction away from the metal plate.

9. The apparatus of claim 7, wherein the metal plate is located between the capacitive sensor and the fluid supply conduit.

10. The apparatus of claim 7, wherein the metal plate and the capacitive sensor are both embedded in the non-conductive material of the spout.

11. The apparatus of claim 1, further comprising a touch sensor coupled to the spout.

12. The apparatus of claim 11, wherein the touch sensor is coupled to the controller, the controller being configured to actuate a manually controlled fluid valve in response to detecting a user touching the touch sensor.

13. The apparatus of claim 1, wherein the non-conductive material is one of a cross-linked polyethylene (PEX), a cross-linked polyamide, a thermoset, a thermoplastic material.

14. The apparatus of claim 1, wherein the spout also includes portions made of metal.

33. The apparatus of claim 1, wherein the spout is molded from a non-conductive polymeric material.

15. A fluid delivery apparatus configured to deliver fluid into a sink basin, the apparatus comprising:

a spout located adjacent the sink basin, the spout being formed from a non-conductive material;

a fluid supply conduit formed separately from and supported by the spout, the fluid supply conduit extending through the non-conductive material of the spout to provide a fluid flow path through the spout, and the fluid supply conduit also being formed from a non-conductive material;

a capacitive sensor system including a first sensor probe embedded in and enclosed within the non-conductive material of the spout and a second sensor probe coupled to the sink basin to define a sensing field between the first and second sensor probes, the capacitive sensor system being configured to detect changes in a dielectric constant within the sensing field; and

a controller coupled to the capacitive sensor system and configured to control the amount of fluid supplied to the fluid supply conduit based on an output from the capacitive sensor system.

16. The apparatus of claim 15, wherein the non-conductive material is one of a cross-linked polyethylene (PEX), a cross-linked polyamide, a thermoset, a thermoplastic material.

17. The apparatus of claim 15, further comprising a metal plate coupled to the spout adjacent the first sensor probe, the metal plate being coupled to the controller to provide a shield for the capacitive sensor system.

18. The apparatus of claim 17, wherein the metal plate is located between the first sensor probe and the fluid supply conduit.

19. The apparatus of claim 15, further comprising a touch sensor coupled to the spout.

20. The apparatus of claim 19, wherein the touch sensor is coupled to the controller, the controller being configured to actuate a manually controlled fluid valve in response to detecting a user touching the touch sensor.

21. A fluid delivery apparatus comprising:

a spout formed from a non-conductive material;

a fluid supply conduit formed separately from the spout, the fluid supply conduit extending through the non-conductive material of the spout to provide a fluid flow path through the spout, and the fluid supply conduit also being formed from a non-conductive material;

first, second, and third capacitive sensors embedded in and enclosed within the non-conductive material of the spout at different locations on the spout; and

a controller coupled to the first, second and third capacitive sensors, the first capacitive sensor generating a capacitive sensing field to provide a proximity detector adjacent the spout, the controller providing a hands-free supply of fluid through the fluid supply conduit in response to detecting a user'"'"'s presence in the capacitive sensing field of the first capacitive sensor, the controller being configured to increase the temperature of the fluid supplied to the fluid supply conduit in response to detecting a user'"'"'s presence adjacent the second capacitive sensor, and the controller being configured to decrease the temperature of the fluid supplied to the fluid supply conduit in response to detecting a user'"'"'s presence adjacent the third capacitive sensor.

22. The apparatus of claim 21, further comprising a fourth capacitive sensor coupled to the spout, the fourth capacitive sensor also being coupled to the controller, the controller being configured to switch the control of fluid delivery from the hands-free proximity sensing mode to a manual control mode in response to detecting a user'"'"'s presence adjacent the fourth capacitive sensor.

23. The apparatus of claim 22, wherein the first, second, third, and fourth sensors are selectively coupled to the controller by switches so that the controller alternatively monitors the outputs from the first, second, third and fourth sensors.

24. The apparatus of claim 22, wherein the controller simultaneously monitors the first, second, third, and fourth sensors.

25. The apparatus of claim 24, wherein the first, second, third, and fourth sensors are coupled to the controller through capacitors having different capacitance values so that the controller can distinguish the outputs from the first, second, third, and fourth sensors.

26. The apparatus of claim 24, wherein the first, second, third, and fourth sensors are coupled to the controller through resistors having different resistance values so that the controller can distinguish the outputs from the first, second, third, and fourth sensors.

27. A fluid delivery apparatus configured to deliver fluid into a sink basin, the apparatus comprising:

a spout located adjacent the sink basin, the spout being formed in the non-conductive material;

a fluid supply conduit supported by the spout;

an IR sensor located adjacent the spout, the IR sensor being configured to detect the presence of a user'"'"'s hands in the sink basin;

a capacitive sensor embedded in and enclosed within the non-conductive material of the spout, the capacitive sensor generating a capacitance sensing field; and

a controller coupled to the IR sensor and the capacitive sensor and configured to control the amount of fluid supplied to the fluid supply conduit based on outputs from the IR sensor and the capacitive sensor, the controller being programmed to detect the presence of a user in the capacitance sensing field based on an output signal from the capacitance sensor.

28. The apparatus of claim 27, wherein the controller causes fluid flow through the fluid supply conduit upon detection of the user'"'"'s hands in the sink basin by the capacitive sensor, regardless of whether the IR sensor detects the user'"'"'s hands in the sink basin to reduce pulsing on and off of fluid flow.

29. The apparatus of claim 27, wherein the controller is programmed to detect a user approaching the sink basin by monitoring changes in capacitance detected within the capacitance sensing field, the controller being programmed to turns on power to the IR sensor upon detecting the user approaching the sink basin, thereby reducing the amount of power used by the IR sensor.

30. The apparatus of claim 29, wherein the controller also supplies power to a light located adjacent the sink basin upon detecting the user approaching the sink basin.

31. The apparatus of claim 29, wherein the IR sensor is powered by a battery.

32. The apparatus of claim 31, wherein the controller returns the IR sensor to a low power mode to conserve battery life when the controller detects that the user has moved away from the sink basin.

34. The apparatus of claim 27, wherein the spout and the fluid supply conduit are each formed from a non-conductive material, the fluid supply conduit being separate from and supported by the spout, the fluid supply conduit extending through the non-conductive material of the spout to provide a fluid flow path through the spout.

35. A fluid delivery apparatus comprising:

a spout;

a capacitive proximity sensor configured to define a capacitance sensing field in an area near the spout to detect a presence of a user;

a controller coupled to the capacitive sensor; and

an IR sensor located adjacent the spout, the IR sensor being configured to detect the presence of a user'"'"'s hands adjacent the spout, and wherein the controller is programmed to detect the presence of a user in the capacitance sensing field based on an output signal from the capacitance sensor, the controller also being programmed to turns on power to the IR sensor upon detecting presence of the user in the capacitance sensing field, thereby reducing the amount of power used by the IR sensor.

36. The apparatus of claim 35, wherein the controller causes fluid flow through the spout upon detection of the user in the capacitance sensing field.

37. The apparatus of claim 35, wherein the IR sensor is powered by a battery.

38. The apparatus of claim 35, wherein the controller returns the IR sensor to a low power mode to conserve battery life when the controller detects that the user has moved out of the capacitance sensing field.