Electrical connector having ribbed ground plate with engagement members

• US 8,944,831 B2
• Filed: 03/15/2013
• Issued: 02/03/2015
• Est. Priority Date: 04/13/2012
• Status: Active Grant

• Current Assignee: FCI Americas Technology Incorporated (FCI)
• Original Assignee: FCI Americas Technology Incorporated (FCI)
• Inventors: Johnescu, Douglas M., Buck, Jonathan E., Stoner, Stuart C.
• Primary Examiner(s): Duverne, Jean F
• Application Number:
  US13/832,096
• Publication Number:
  US 20130273756A1
• Time in Patent Office: 690 Days
• Field of Search: 439/108, 439/660, 439/489, 439/541.5, 439/607.01, 439/607.23, 439/607.4, 439638-639, 439/686, 439/680, 439/939, 439/852
• US Class Current: 439/108
• CPC Class Codes: H01R 12/737 Printed circuits being substantially perpendicular to each other for printed connections H05K3/366
• CPC Class Codes: H01R 13/658 High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse] coaxial coupling devices specially adapted for high frequency H01R24/40; for flat or ribbon cable connectors H01R12/774; for coaxial cable H01R9/05
• CPC Class Codes: H01R 13/6582 with resilient means for engaging mating connector
• CPC Class Codes: H01R 13/6587 for mounting on PCBs
• CPC Class Codes: H05K 3/4038 Through-connections; Vertical interconnect access [VIA] connections H05K3/403, H05K3/42 take precedence
• CPC Class Codes: Y10T 29/49158 with molding of insulated base
• CPC Class Codes: Y10T 29/49165 by forming conductive walled aperture in base

Abstract

An electrical connector includes a dielectric housing, a plurality of electrical signal contacts supported by the dielectric housing, and an electrically conductive ground plate supported by the dielectric housing. The dielectric hosing defines at least one protrusion, and the ground plate defines at least one aperture that receives the protrusion. The apertures can define a first dimension along a select direction and a second dimension along the select direction, wherein the first dimension is greater than the second dimension so as to define a lead-in for the protrusion. The protrusion can be press-fit to the electrically conductive ground plate at the second dimension of the aperture so as to secure the ground plate to the dielectric housing.

Claims

1. An electrical connector comprising:

a dielectric housing including a housing body that defines a first housing surface and a second housing surface opposite the first surface, wherein the dielectric housing includes at least one engagement member that is supported by the first housing surface;

a plurality of electrical signal contacts supported by the dielectric housing; and

a ground plate including a ground plate body that defines a first plate body surface configured to face the first housing surface when the ground plate is attached to the dielectric housing and a second plate body surface opposite the first plate body surface, the ground plate including at least one rib that defines first and second opposed rib surfaces, wherein the first rib surface projects from the first plate body surface and the second rib surface is recessed into the second plate body surface,

wherein the ground plate defines at least one engagement member that is supported by the rib, and is engagement member of the dielectric housing is configured to attach to the at least one engagement member of the ground plate so as to secure the ground plate to the dielectric housing.

2. The electrical connector as recited in claim 1, wherein the at least one engagement member of the dielectric housing comprises at least one protrusion that extends from the first housing surface, and the at least one engagement member of the ground plate comprises an aperture that extends through the rib, the aperture defining a first dimension along a select direction at the first plate body surface, and a second dimension along the select direction at the second plate body surface, such that the second dimension is less than the first dimension, so that the protrusion is configured to attach to the ground plate in the recess.

3. The electrical connector as recited in claim 2, wherein the rib is embossed in the ground plate body.

4. The electrical connector as recited in claim 2, wherein the dielectric housing defines a recessed region in the housing body such that the protrusion extends out from the recessed region.

5. The electrical connector as recited in claim 4, wherein the first surface extends along a plane, and the protrusion extends from the recessed region to the plane.

6. The electrical connector as recited in claim 4, wherein the rib extends into the recessed region when the ground plate is secured to the dielectric housing.

7. The electrical connector as recited in claim 1, wherein the dielectric housing is overmolded onto the signal contacts.

8. The electrical connector as recited in claim 2, wherein the ground plate defines ground mounting ends and ground mating ends, such that when the ground plate is secured to the dielectric housing, the ground mounting ends are aligned with mounting ends of the signal contacts, and ground mating ends aligned with mating ends of the signal contacts.

9. The electrical connector as recited in claim 8, wherein the ground mounting ends and the ground mating ends are oriented substantially parallel to each other.

10. The electrical connector as recited in claim 8, wherein a portion of the at least one rib lies in a plane that is co-planar with a portion of the ground mounting ends.

11. The electrical connector as recited in claim 10, wherein the portion of the at least one rib is an outermost surface of the at least one rib, and the portion of the ground mounting ends is an outermost surface of the ground mounting ends.

12. The electrical connector as recited in claim 11, wherein the portion of the at least one rib defines a flat.

13. The electrical connector as recited in claim 11, wherein the portion of the at least one rib is further coplanar with an outermost surface of the mating ends of the signal contacts when the ground plate is secured to the dielectric housing.

14. The electrical connector as recited in claim 2, wherein the rib is monolithic with the ground plate body.

15. The electrical connector as recited in claim 2, wherein the first and second plate body surfaces are spaced along a first direction, and the aperture extends through the rib along the first direction.

16. The electrical connector as recited in claim 15, wherein the select direction is substantially perpendicular to the first direction.

17. The electrical connector as recited in claim 16, wherein the aperture is substantially centrally disposed in the rib along the select direction.

18. The electrical connector as recited in claim 16, wherein the electrical connector is configured to electrically connect to a complementary electrical connector along a mating direction, and the select direction is substantially perpendicular to the mating direction.

19. The electrical connector as recited in claim 16, wherein the aperture is elongate along a direction of elongation that is substantially perpendicular to the first direction, and the select direction is perpendicular to the direction of elongation.

20. The electrical connector as recited in claim 16, wherein the ground plate body defines ground mounting ends configured to electrically connect to electrical traces of a printed circuit board, the ground mounting ends are aligned along a second direction that substantially perpendicular to the first direction, and the select direction is substantially parallel to the second direction.

21. The electrical connector as recited in claim 20, wherein the ground plate body defines ground mating ends configured to electrically connect to ground mating ends of a complementary electrical connector, the ground mating ends are aligned along the second direction.

22. The electrical connector as recited in claim 2 further comprising a plurality of electrical signal pairs defining respective gaps between adjacent electrical signal pairs, wherein the ground plate defines a plurality of ribs that defines opposed first and second surfaces, the first surface of each rib projects from the first surface of the ground plate body in a direction toward a corresponding one of the gaps, and the second surface of each rib is recessed into the second surface of the ground plate body.

23. The electrical connector as recited in claim 2, wherein the electrical connector has the same overall dimension as a substantially identically constructed electrical connector that does not include the ground plate and instead includes discrete an electrical ground contact disposed in the gap.

24. The electrical connector as recited in claim 2, wherein the pairs of electrical signal contacts comprise differential pairs.

25. The electrical connector as recited in claim 2, wherein the electrical signal contacts are vertical contacts.

26. The electrical connector as recited in claim 2, wherein the ground plate body defines opposed interior surfaces of the ground plate body that partially define the aperture, and the opposed interior surfaces extend along axes that intersect each other.

27. The electrical connector as recited in claim 2, wherein the protrusion is sized to be press-fit into the recess.

28. The electrical connector as recited in claim 2, wherein the aperture defines a first cross-sectional shape, and the protrusion defines a second cross-sectional shape that is different than the first cross-sectional shape at a location at which the engagement members engage when the ground plate is attached to the dielectric housing.

29. The electrical connector as recited in claim 28, wherein the first housing surface is spaced from the second housing surface along a lateral direction, the electrical signal contacts define mating ends that are aligned along a transverse direction that is perpendicular to the lateral direction, and the first and second cross-sectional dimensions are along a plane that extends in the lateral and transverse directions.

30. The electrical connector as recited in claim 29, wherein the first cross-sectional shape is conical, and the second cross-sectional shape is rectangular.

31. The electrical connector as recited in claim 1, wherein the engagement member of the ground plate defines a first cross-sectional shape, and the engagement member of the dielectric housing defines a second cross-sectional shape that is different than the first cross-sectional shape at a location at which the engagement members engage when the ground plate is attached to the dielectric housing.

32. The electrical connector as recited in claim 31, wherein the first housing surface is spaced from the second housing surface along a lateral direction, the electrical signal contacts define mating ends that are aligned along a transverse direction that is perpendicular to the lateral direction, and the first and second cross-sectional dimensions are along a plane that extends in the lateral and transverse directions.

33. The electrical connector as recited in claim 32, wherein the first cross-sectional shape is conical, and the second cross-sectional shape is rectangular.

34. A leadframe assembly comprising:

a dielectric leadframe housing including a housing body that defines a first housing surface and a second housing surface opposite the first surface, wherein the housing body defines at least one protrusion extending out from the first surface;

a plurality of electrical signal contacts supported by the dielectric housing;

a ground plate including a ground plate body that defines a first plate body surface configured to face the first housing surface when the ground plate is secured to the dielectric leadframe housing and a second plate body surface opposite the first plate body surface, the ground plate including at least one rib that defines first and second opposed rib surfaces, wherein the first rib surface projects from the first plate body surface and the second rib surface is recessed into the second plate body surface,

wherein the ground plate defines at least one aperture extending through the rib, the aperture defining a first dimension along a select direction at the first plate body surface, and a second dimension along the select direction at the second plate body surface, such that the second dimension is less than the first dimension, such that the protrusion is configured to attach to the ground plate in the recess.

35. A ground plate configured to be secured to a dielectric housing of a leadframe assembly, the ground plate comprising a ground plate body that defines a first plate body surface configured to face the dielectric housing when the ground plate is secured to the dielectric housing and a second plate body surface opposite the first plate body surface, the ground plate including at least one rib that defines first and second opposed rib surfaces, wherein the first rib surface projects from the first plate body surface and the second rib surface is recessed into the second plate body surface,

wherein the ground plate defines at least one aperture extending through the rib, the aperture defining a first dimension along a select direction at the first plate body surface, and a second dimension along the select direction at the second plate body surface, such that the first dimension is greater than the second dimension.

36. The ground plate as recited in claim 35, wherein opposed surfaces of the ground plate body that partially define the aperture extend along axes that intersect each other.

37. A method of constructing a leadframe assembly comprising the steps of:

creating an aperture through an electrically conductive plate along a first direction from a first surface of the plate through an opposed second surface, such that the aperture defines a first dimension at the first surface and a second dimension at the second surface, wherein the first and second dimensions are measured along a second direction that is substantially perpendicular to the first direction;

after the creating step, increasing the first dimension and decreasing the second dimension.

38. The method as recited in claim 37, further comprising the step of embossing the electrically conductive plate at a region that defines the aperture so as to increase the first dimension and decrease the second dimension.

39. The method as recited in claim 37, wherein the region defines an entirety of the aperture.

40. The method as recited in claim 37, further comprising the step of supporting a plurality of electrical signal contacts in a dielectric housing.

41. The method as recited in claim 40, wherein the supporting step further comprises overmolding the dielectric housing to signal contacts.

42. The method as recited in claim 40, further comprising the step of receiving a protrusion of the dielectric housing in the aperture so as to secure the electrically conductive plate to the dielectric housing.

43. The method as recited in claim 42, wherein the receiving step further comprises receiving at least a portion of the protrusion through the first dimension of the aperture, and press-fitting the protrusion to the electrically conductive plate at the second dimension of the aperture.

44. The method as recited in claim 42, wherein the signal contacts define mating ends and opposed mounting ends, and the electrically conductive plate defines mating ends and opposed mounting ends, and the receiving step further comprises aligning the mating ends of the signal contacts with the mating ends of the electrically conductive plate, and aligning the mounting ends of the signal contacts with the mounting ends of the electrically conductive plate.