Infusion pump system and method

• US 8,945,044 B2
• Filed: 11/26/2012
• Issued: 02/03/2015
• Est. Priority Date: 07/19/2012
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc (Abbott Laboratories)
• Inventors: Qi, Wenkang, Brewer, Tracy, Crommenacker, Hans
• Primary Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US13/684,985
• Publication Number:
  US 20140025002A1
• Time in Patent Office: 799 Days
• Field of Search: 604/67, 73/120.1, 73/124.6
• US Class Current: 604/67
• CPC Class Codes: A61M 2005/14264 with means for compensating influence from the environment
• CPC Class Codes: A61M 2039/1005 Detection of disconnection
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: A61M 5/172 electrical or electronic A61M5/16804, A61M5/16831 take precedence
• CPC Class Codes: A61M 5/5086 for indicating if defective, used, tampered with or unsterile

Abstract

Some embodiments of an infusion pump system may be configured to detect when at least one component of the pump system is exposed to an impact above a threshold level. In particular embodiments, the infusion pump system can be equipped with an impact detection system that can sense when an impact above the threshold level has occurred to the pump device, which thereby enables the infusion pump system to initiate appropriate patient safety countermeasures.

Claims

1. An insulin infusion pump system, comprising:

a portable housing defining a space to receive a supply of insulin;

a pump drive system to dispense medicine from the portable housing when the insulin is received in the space;

control circuitry that electrically communicates with the pump drive system to control dispensation of the medicine according to a programmed dosage schedule from the portable housing when the medicine is received in the space;

wherein the control circuitry is in electrical communication with the drop detector so that the control circuitry initiates an alarm when the drop detector indicates that the impact to the portable housing is greater than or equal to a predetermined threshold level; and

a drop detector configured to respond to an impact to the portable housing, at least a portion of the drop detector being housed in the portable housing, wherein the control circuitry is in electrical communication with the drop detector.

2. The system of claim 1, wherein the control circuitry disables the pump drive system in response to the drop detector indicating that the impact to the portable housing is greater than or equal to a predetermined threshold level.

3. The system of claim 2, wherein the predetermined threshold level is below the level at which the impact causes the drive system to malfunction.

4. The system of claim 1, wherein the drop detector comprises a weighted member suspended in an interior space from one or more electrically conductive wires coupled to a drop detection circuit, and wherein the drop detector mechanism is configured to respond to the impact that is greater than or equal to a predetermined threshold level by shifting from a first configuration in which the one or more wires are unbroken to a second configuration in which at least one of said one or more wires is broken.

5. The system of claim 1, wherein the drop detector comprises one or more magnetic members engaged with a portion of a drop detection circuit, and wherein the drop detector is configured to respond to the impact that is greater than or equal to a predetermined threshold level by shifting the one or more magnetic members to a disengaged position relative to the drop detection circuit.

6. The system of claim 1, wherein the drop detector comprises a sensor circuit device mounted to a circuit board of the control circuitry.

7. The system of claim 6, wherein the sensor circuit device comprises one or more accelerometers configured to respond to the impact to the portable housing.

8. The system of claim 1, wherein the control circuitry initiates an audible alarm in response to the drop detector in response to the drop detector indicating that the impact to the portable housing is greater than or equal to a predetermined threshold level.

9. The system of claim 8, wherein, in response to the drop detector in response to the drop detector indicating that the impact to the portable housing is greater than or equal to the predetermined threshold level, the control circuitry causes a display of one or more alert textual messages on a user interface display attached to the portable housing and causes an inspection light to illuminate, the inspection light being different from the user interface display.

10. The system of claim 1, wherein the control circuitry is housed in a controller housing that is removably attachable to the portable housing.

11. The medical infusion pump system of claim 10, wherein the pump drive system is housed in the portable housing, and one or more electrical contacts disposed on the controller housing are engageable with corresponding electrical contacts disposed on the portable housing when the controller housing is removably attached to the portable housing.

12. The system of claim 1, wherein the control circuitry and the drive system are both housed in the portable housing.

13. The system of claim 12, wherein the drop detector comprises a sensor circuit device mounted to a circuit board of the control circuitry.

14. A portable infusion pump system, comprising:

a reusable pump apparatus that houses both a pump drive system and control circuitry within a single pump housing, the pump housing defining a cavity to slidably receive a prefilled medicine cartridge, the control circuitry being in electrical communication with the pump drive system to control dispensation of medicine according to a programmed dosage schedule from the pump housing when the prefilled medicine cartridge is received in the cavity;

wherein the control circuitry is in electrical communication with the drop detector so that the control circuitry initiates an alarm when the drop detector indicates that the impact to the portable housing is greater than or equal to a predetermined threshold level,

a user interface display mounted to the pump housing; and

a drop detector mechanism configured to respond to an impact to the pump housing, the drop detector mechanism being housed in the pump housing and being in electrical communication with the control circuitry.

15. The system of claim 14, wherein the drop detector mechanism comprises a sensor circuit device mounted to a circuit board of the control circuitry.

16. The system of claim 15, wherein the sensor circuit device comprises one or more accelerometers configured to respond to the impact to the pump housing.

17. The system of claim 14, wherein the control circuitry disables the pump drive system in response to the drop detector mechanism indicating that the impact to the portable housing is greater than or equal to a predetermined threshold level.

18. The system of claim 17, wherein the predetermined threshold level is below the level at which the impact causes the drive system to malfunction.

19. The system of claim 14, wherein the control circuitry is in electrical communication with the drop detector mechanism so that the control circuitry causes the user interface display to display an alert textual message in response to the drop detector mechanism indicating that the impact to the portable housing is greater than or equal to a predetermined threshold level.