Secondary battery and vehicle mounting the same

• US 8,945,755 B2
• Filed: 05/16/2008
• Issued: 02/03/2015
• Est. Priority Date: 05/22/2007
• Status: Active Grant

• Current Assignee: Envision AESC Japan Co., Ltd.
• Original Assignee: Nissan Motor Co., Ltd.
• Inventors: Yanagihara, Yasuhiro, Horie, Hideaki, Shimoida, Yoshio, Watanabe, Kyouichi, Shimamura, Osamu, Yamamura, Yuichiro
• Primary Examiner(s): Ruddock, Ula C.
• Assistant Examiner(s): DUDLEY, ARCHER DAVIS
• Application Number:
  US12/121,923
• Publication Number:
  US 20080292952A1
• Time in Patent Office: 2,454 Days
• Field of Search: 429/162
• US Class Current: 429/152
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/0463 Cells or batteries with horizontal or inclined electrodes
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/0585 of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
• CPC Class Codes: H01M 50/534 characterised by the material of the leads or tabs
• CPC Class Codes: H01M 50/54 Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The disclosure discusses a secondary battery with superior durability and a vehicle configured to mount the same. The secondary battery comprises an electrode structure wherein a cathode is formed at one side of a base material layer having electrical insulating property and an anode is formed at another side of the base material layer. A plurality of electrode structures are stacked with an electrolyte layer interposed therebetween such that the cathode and anode of adjacent electrode structures are on opposite sides of the electrolyte layer.

Claims

1. A secondary battery comprising:

at least two stacked electrode structures, each electrode structure including a cathode active material layer formed on one surface of a cathode collector layer, an anode active material layer formed on one surface of an anode collector layer, and a base material layer having an electrical insulating property layered between the cathode collector layer and the anode collector layer;

an electrolyte layer interposed between adjacent electrode structures such that the cathode active material layer of one electrode structure is located on a surface of the electrolyte layer and the anode active material layer of another electrode structure is located on an opposed surface of the electrolyte layer;

at least two expansion portions formed from the base material layer, the cathode collector layer and the anode collector layer, wherein each of the at least two expansion portions has a cathode expansion portion and an opposing anode expansion portion;

at least one cathode collecting member for conducting electricity from the secondary battery, wherein one of the at least one cathode collecting member is layered directly between two adjacent cathode expansion portions such that the cathode collecting member is layered between the cathode collector layer of one adjacent cathode expansion portion and the anode collector layer of another adjacent cathode expansion portion, with an insulating layer interposed between the cathode collecting member and the anode collector layer; and

at least one anode collecting member for conducting electricity from the secondary battery, wherein one of the at least one anode collecting member is layered directly between two adjacent anode expansion portions such that the anode collecting member is layered between the anode collector layer of one adjacent anode expansion portion and the cathode collector layer of another adjacent anode expansion portion, with another insulating layer interposed between the cathode collecting member and the cathode collector layer.

2. The battery according to claim 1 wherein each cathode expansion portion and each cathode collecting member extend from a same side of the electrode structures, and each anode expansion portion and each anode collecting member extend from an opposite side of the electrode structures.

3. The battery according to claim 1 wherein each cathode expansion portion and each cathode collecting member and each anode expansion portion and each anode collecting member extend from a same side of the electrode structures.

4. The battery according to claim 1 wherein a portion of the base material layer of each cathode expansion portion is located between the associated cathode collector layer and an adjacent cathode collecting member to thereby electrically insulate the cathode collecting member bonded to the associated cathode collector layer from an adjacent anode;

and

wherein the portion of the base material layer of each anode expansion portion is located between the associated anode collector layer and an adjacent anode collecting member to thereby electrically insulate an anode collecting member bonded to the associated anode collector layer from an adjacent cathode.

5. The battery according to claim 1 wherein each cathode expansion portion is bonded to a different position on the cathode collecting member, and each anode expansion portion is bonded to a different position on the anode collecting member.

6. The battery according to claim 5 wherein each cathode expansion portion extends from a different position along a first side of the electrode structures extending perpendicular to a stacked direction of the electrode structures, and each anode expansion portion extends from a different position along an opposing side of the electrode structures extending perpendicular to the stacked direction of the electrode structures.

7. The battery according to claim 5 wherein each cathode expansion portion extends to a different length from the electrode structures, and each anode expansion portion extends to a different length from the electrode structures.

8. The battery according to claim 5, wherein each cathode expansion portion includes a respective aperture through which the cathode expansion portion is bonded to the cathode collecting member, and each anode expansion portion includes a respective aperture through which the anode expansion portion is bonded to the anode collecting member.

9. The battery according to claim 1 wherein at least one side of the cathode collector layer or the anode collector layer of each respective cathode collecting member and anode collecting member is patterned such that a current density is partially increased.

10. The battery according to claim 1 wherein each base material layer has heat resistance.

11. The battery according to claim 1 wherein each base material layer has extensibility.

12. A vehicle including the battery according to claim 1.

14. The battery according to claim 1, wherein a total thickness of the cathode collecting member and the insulating layer is substantially equal to a total thickness of the cathode active material layer, the electrolyte layer and the anode active material layer, and a total thickness of the anode collecting member and the another insulating layer is substantially equal to a total thickness of the cathode active material layer, the electrolyte layer and the anode active material layer.

13. A secondary battery comprising:

at least two stacked electrode structures, each electrode structure including a cathode active material layer formed on one surface of a cathode collector layer, an anode active material layer formed on one surface of an anode collector layer, and a base material layer having an electrical insulating property layered between the cathode collector layer and the anode collector layer;

an electrolyte layer interposed between adjacent electrode structures such that the cathode active material layer of one electrode structure is located on a surface of the electrolyte layer and the anode active material layer of another electrode structure is located on an opposed surface of the electrolyte layer;

at least two expansion portions each having a cathode expansion portion and an opposing anode expansion portion that extends beyond the electrolyte layer;

at least one cathode collecting member layered between the cathode collector layer of one adjacent cathode expansion portion and the anode collector layer of another adjacent cathode expansion portion, with an insulating layer interposed between the cathode collecting member and the anode collector layer; and

at least one anode collecting member layered between the anode collector layer of one adjacent anode expansion portion and the cathode collector layer of another adjacent anode expansion portion, with another insulating layer interposed between the cathode collecting member and the cathode collector layer,

wherein the electrode structures are formed of rectangular layers having opposing first ends extending along a width of the rectangular layers and opposing second ends extending along a length of the rectangular layers, wherein each cathode expansion portion and each anode expansion portion extends from one or both of the opposing second ends extending along the length.

15. The battery according to claim 13, wherein a total thickness of the cathode collecting member and the insulating layer is substantially equal to a total thickness of the cathode active material layer, the electrolyte layer and the anode active material layer, and a total thickness of the anode collecting member and the another insulating layer is substantially equal to a total thickness of the cathode active material layer, the electrolyte layer and the anode active material layer.