Cooling method and apparatus

• US 8,950,205 B2
• Filed: 01/28/2013
• Issued: 02/10/2015
• Est. Priority Date: 04/21/2008
• Status: Active Grant

• Current Assignee: Evaporcool Solutions, LLC
• Original Assignee: Evaporcool Solutions, LLC
• Inventors: Matracea, Pat, Earles, Rick, Beinor, Susan Ann, Cook, Gregory Steven, Flagg, Arthur Joseph, Marini, Mark Thomas
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US13/751,579
• Publication Number:
  US 20130264048A1
• Time in Patent Office: 743 Days
• Field of Search: 621/21, 621/71, 621/81, 621/83, 622/594, 623/04, 621/766
• US Class Current: 62/171
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/4263 Means for active heating or cooling
• CPC Class Codes: F25B 2339/041 of evaporative condensers
• CPC Class Codes: F25B 2700/02 Humidity
• CPC Class Codes: F25B 2700/151 of the compressor motor
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25D 23/003 for cooling refrigerating machinery
• CPC Class Codes: F25D 2700/14 Sensors measuring the temperature outside the refrigerator or freezer
• CPC Class Codes: F28D 15/00 Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies F28D17/00, F28D19/00, F28D20/00 take precedence

Abstract

An apparatus and method to cool compressors, condensing coils, and similar devices. The compressor or condensing coil is cooled by the delivery of water, which may be ambient temperature or chilled. In one embodiment, the water is delivered to a mesh filter or screen via one or more mist spray nozzles. Water conduits may be integrated with the filter frame. The method to control the delivery of the water is designed to conserve water. The control circuit comprises a microcontroller device which contains programming that receives inputs, including but not limited to, outside ambient air temperature, condenser liquid line temperature, relative humidity and electric current, and uses said inputs to provide a stepwise level of control (“solenoid open time”) of water delivery commensurate with outside air temperature and relative humidity.

Claims

1. A cooling system located within an airstream, comprising:

a filter frame with sides and an open center;

a screen mesh affixed to the sides of the filter frame and extending across the open center and located within an air stream;

at least one conduit for delivering water to said screen mesh; and

an electronic control unit to control water flow, the electronic control unit being in communication with an ambient air temperature sensor and a relative humidity sensor, the electronic control unit controlling delivery of a water mist or spray from the conduit commensurate with measurements of the ambient air temperature and relative humidity received from the air temperature sensor and the relative humidity sensor, the electronic control unit further controlling water delivery based on condenser liquid discharge line temperature and compressor running status.

2. The cooling system of claim 1, wherein said at least one conduit is integrated within the sides of the filter frame.

3. The cooling system of claim 1, further comprising one or more nozzles positioned on said filter frame for delivering water to said screen mesh.

4. The cooling system of claim 1, wherein said electronic control unit controls water delivery by opening a water solenoid valve provided certain input conditions are met.

5. The cooling system of claim 4, wherein the number of periods or the duration of periods, or both, may vary.

6. The cooling system of claim 1, wherein the screen mesh includes a mesh layer and a filter element.

7. The cooling system of claim 6, wherein the filter element is constructed of a material selected from the group consisting of fiberglass matting and hammock roll fiberglass matting.

8. The cooling system of claim 1, wherein the at least one conduit has a P-shaped cross-section with a central bore, the central bore positioned within a circular part of the P-shape.

9. The cooling system of claim 1, wherein the at least one conduit is notched at slits that extend into a central bore.

10. The cooling system of claim 9, wherein the slits are spaced about one-quarter inch (¼

″

) apart.

11. The cooling system of claim 1, wherein the screen mesh includes a dust screen.

12. The cooling system of claim 1, wherein the at least one conduit is built into the filter frame.

13. The cooling system of claim 1, wherein the screen mesh includes a connecting piece and the filter frame includes a cavity, the connecting piece positioned in the cavity to secure the screen mesh to the filter frame.

14. The cooling system of claim 1, wherein the filter frame is constructed of an extruded polyvinyl chloride material.

15. The cooling system of claim 1, wherein a length of tubing is in fluid communication with the at least one conduit, a portion of the length of tubing is in proximity to or in contact with a refrigeration suction line associated with a compressor.

16. The cooling system of claim 1, wherein in the delivery of the water mist or spray is a pulsed delivery.