Saw brake

• US 8,950,305 B1
• Filed: 08/09/2011
• Issued: 02/10/2015
• Est. Priority Date: 08/09/2011
• Status: Expired due to Fees

• Current Assignee: Innovative Engineering Solutions Incorporated
• Original Assignee: Innovative Engineering Solutions Incorporated
• Inventors: Shiban, Samir S.
• Primary Examiner(s): Alie, Ghassem
• Assistant Examiner(s): Patel, Bharat C
• Application Number:
  US13/205,804
• Time in Patent Office: 1,281 Days
• Field of Search: 834/71, 834/712, 834/713, 83520-52229, 834/78, 831/23, 834/352.7, 837/46, 83 58- 68, 833/97, 835/44, 838/60, 834/772, 144/287, 144/286.1, 144/253.1
• US Class Current: 83/58
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing vibration-damping of sawing machines or devices working with circular saw blades B23D47/005
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: F16P 3/02 Screens or other safety members moving in synchronism with members which move to and fro
• CPC Class Codes: F16P 3/148 using capacitive technology
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/091 Responsive to work sensing means

Abstract

An improvement in table saw safety is provided, being a new and improved apparatus and method for stopping the blade of a saw very quickly, thereby preventing serious harm to the operator of the saw. The saw brake senses the approach of a conductive element, such as a finger or a hand, to the saw blade, and immediately stops the saw.

Claims

1. An apparatus comprising:

a power saw having a table, a saw blade extending through the table, a saw motor mounted beneath the table and a saw power circuit connected to the saw motor for driving the saw blade,

a saw guard mounted on the table adjacent to the saw blade,

a saw brake further comprising

a conductive sensor mounted on the saw guard in front of the saw blade;

a switch electrically connected to the conductive sensor, the switch being configured to change output states upon a conductive element approaching the conductive sensor; and

a movable saw blade brake having an electromagnet on one side of the saw blade and having a block with holes holding movable saw blade brake rods on an opposite side of the saw blade, the block and the electromagnet being mounted beneath the table and adjacent to the saw blade, a saw brake activator electrically connected to the switch and configured to move activate the electromagnet to pull the saw blade brake against rods into and through the saw blade, causing the saw blade brake to immediately stop the saw blade upon a conductive element approaching the conductive sensor and, the activation of the electromagnet pulling or pushing the saw blade brake elements rods into interference contact with the saw blade by the activated electromagnet by pulling the electromagnet and the saw blade brake into contact with the saw blade and pulling the saw blade brake rods from an the opposite side of the saw blade through openings in teeth of the saw blade and into the electromagnet, thereby stopping the saw blade and the motor when the switch is activated;

wherein the block has the holes extending therethrough in a direction perpendicular to the saw blade and the saw blade brake rods are magnetically permeable rods mounted for sliding in the holes whereupon energizing the electromagnet pulls the electromagnet into contact with the saw blade and pulls the block and the rods into contact with the saw blade with at least some of the saw blade brake rods engaging teeth of the saw blade and braking the saw blade against movement;

wherein the switch is electrically connected to the saw power circuit for interrupting the saw power circuit and preventing power from reaching the saw motor upon a conductive element approaching the conductive sensor.

2. The apparatus of claim 1, wherein the saw brake activator comprises an electromagnet energizing circuit, and the saw brake and the electromagnet are configured to use electromagnetic force to drive the saw brake and the block against the saw blade movably held by the block and the rods through the teeth to stop the saw blade.

3. The apparatus of claim 2, wherein the electromagnet and the block positioned on opposite sides of the saw blade and are connected to arms pivotally mounted on opposite sides of the saw blade, and wherein the apparatus further comprises springs attached to the arms.

4. The apparatus of claim 3, wherein the springs are configured to hold the arms, the electromagnet, and the block away from the saw blade in the absence of activation of the electromagnetic energizing circuit and the force generated by the electromagnet.

5. The apparatus of claim 1, further comprising U-shaped housings connected to a bottom of the saw table on opposite sides of the saw blade and holding the electromagnet and the block for sliding in the housings.

6. The apparatus of claim 5, further comprising two or more permanent magnets mounted in outer portions of the housing on opposite sides of the saw blade for holding the electromagnet and the block and the rods spaced away from the saw blade until the electromagnet is energized.

7. The apparatus of claim 1, further comprising a push solenoid for pushing the block with holes and the rods toward the saw blade when the electromagnet and the push solenoid are energized.