Control system

• US 8,950,503 B2
• Filed: 10/01/2009
• Issued: 02/10/2015
• Est. Priority Date: 10/02/2008
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Petrowell Limited (Weatherford International PLC)
• Inventors: Purkis, Daniel
• Primary Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US13/122,186
• Publication Number:
  US 20110290504A1
• Time in Patent Office: 1,958 Days
• Field of Search: 166/65.1, 166/319, 166/375, 166/374, 175/106, 290/54, 290/1.R, 290/1.C
• US Class Current: 166/375
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes

Abstract

A control system for use in a subterranean well comprises at least one power generation device positioned within the subterranean well, the at least one power generation device adapted to supply electrical power to at least one apparatus positioned within the subterranean well and at least one control line positioned in the subterranean well. The at least one control line connects each power generation device to surface and is adapted to supply a hydraulic pressure applied from surface to the at least one power generation device from which the at least one power generation device generates the electrical power to be supplied to the at least one apparatus.

Claims

1. A control system for use in a subterranean well, the system comprising:

a control line within the subterranean well;

a hydraulic line within the subterranean well;

a power generation device positioned within the subterranean well, the power generation device being configured to receive hydraulic pressure applied from surface via at least one of the control line and the hydraulic line and to generate electrical power from the applied hydraulic pressure; and

an electrically activated valve positioned within the subterranean well,

wherein the electrically activated valve is adapted to receive electrical power generated by the power generation device thereby enabling the valve to selectively allow hydraulic pressure to be applied via the hydraulic line to a hydraulically activated downhole tool positioned within the subterranean well for the selective operation of the downhole tool.

2. The control system of claim 1, wherein the power generation device is adapted to supply electrical power for at least one downhole device in addition to the electrically activated valve.

3. The control system of claim 2, wherein the power generation device provides power for an RFID tag reader.

4. The control system of claim 1, wherein the power generation device is adapted to supply electrical power to an energy storage device which includes at least one of a battery, a capacitor, a spring, a compressed fluid device and a gas spring.

5. The control system of claim 1, wherein the power generation device is adapted to supply electrical power to a drive means to raise a weight against gravity.

6. The control system of claim 1, wherein the power generation device converts the applied hydraulic pressure into linear motion.

7. The control system of claim 6, wherein the power generation device comprises a piston to convert the applied hydraulic pressure into linear motion.

8. The control system of claim 7, wherein the power generation device is further adapted to convert the linear motion into rotary motion.

9. The control system of claim 8, wherein the power generation device includes a ball screw or rack and pinion for converting the linear motion into rotary motion.

10. The control system of claim 7, wherein the power generation device converts the applied hydraulic pressure into linear motion using a piston, the piston is moveable between a first position and a second position and comprises a biasing means to bias the piston to the first position.

11. The control system of claim 10, wherein the hydraulic pressure moves the piston against the biasing means to the second position, generating linear motion.

12. The control system of claim 10, wherein downhole pressure is utilised to provide the biasing means or to return the piston to the first position.

13. The control system of claim 10, wherein pressure is provided from surface to provide the biasing means or to return the piston to the first position.

14. The control system of claim 1, wherein the power generation device is adapted to convert the applied hydraulic pressure into rotary motion.

15. The control system of claim 1, wherein the power generation device is adapted to convert rotary motion to electrical power.

16. The control system of claim 15, wherein the power generation device produces AC power and the control system further comprises a rectifier or switch mode regulator.

17. The control system of claim 1, wherein the power generation device includes a biasing means adapted to resist the application of hydraulic pressure.

18. The control system of claim 17, wherein the biasing means comprises at least one of a compression spring, a wind up spring, a coil spring, a leaf spring, a gas spring, well pressure, and a suspended weight.

19. The control system of claim 1, wherein the electrically activated valve is an electrically activated needle valve.

20. The control system of claim 1, comprising first and second hydraulic lines within the subterranean well, wherein the hydraulic pressure selectively applied to the hydraulically activated downhole tool is provided via the first and/or second hydraulic lines.

21. The control system of claim 20, wherein the hydraulic pressure applied to the power generation device is supplied via the first and/or second hydraulic lines.

22. The control system of claim 1, comprising an RFID tag reader configured to read an RFID tag present in the control line, wherein the electrically activated valve selectively allows hydraulic pressure to be applied to the hydraulically activated downhole tool for the selective operation of the downhole tool according to information which the RFID tag reader reads from the RFID tag.

23. The control system of claim 1, comprising:

a plurality of power generation devices positioned within the subterranean well, each power generation device being configured to receive hydraulic pressure applied from surface via at least one of the control line and the hydraulic line and to generate electrical power from the applied hydraulic pressure; and

a plurality of electrically activated valves positioned within the subterranean well,

wherein each electrically activated valve is adapted to receive electrical power generated by a corresponding one of the power generation devices thereby enabling each valve to selectively allow hydraulic pressure to be applied via the hydraulic line to at least one corresponding hydraulically activated downhole tool positioned within the subterranean well for the selective operation of the at least one corresponding downhole tool.

25. A downhole system for use in a subterranean well, the downhole system comprising:

the control system of claim 1; and

the hydraulically activated downhole tool.

26. A downhole system for use in a subterranean well, the downhole system comprising:

the control system of claim 23; and

the plurality of hydraulically activated downhole tools.

24. A method of controlling a downhole tool positioned within a subterranean well, the method comprising the steps of:

applying hydraulic pressure from surface via at least one of a control line and a hydraulic line to a power generation device positioned within the subterranean well,

using the power generation device to convert the applied hydraulic pressure into electrical power; and

providing the electrical power generated by the power generation device to an electrically activated valve positioned within the subterranean well thereby enabling the valve to selectively allow hydraulic pressure to be applied via the hydraulic line to a hydraulically activated downhole tool positioned within the subterranean well for the selective operation of the downhole tool.