Borehole drill bit cutter indexing

• US 8,950,516 B2
• Filed: 11/03/2011
• Issued: 02/10/2015
• Est. Priority Date: 11/03/2011
• Status: Active Grant

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Newman, Cole
• Primary Examiner(s): Coy, Nicole
• Assistant Examiner(s): HALL, KRISTYN A
• Application Number:
  US13/288,847
• Publication Number:
  US 20130112480A1
• Time in Patent Office: 1,195 Days
• Field of Search: 175/26, 175/379, 175/381, 175/382, 175/383, 408/188, 407/7
• US Class Current: 175/383
• CPC Class Codes: E21B 10/36 Percussion drill bits with helical conveying portion E21B10/445; characterised by wear resisting parts E21B10/46
• CPC Class Codes: E21B 10/42 Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by wear resisting parts E21B10/46; by conduits or nozzles for drilling fluid E21B10/60; by detachable or adjustable parts E21B10/62
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/573 characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44

Abstract

For drill bit cutter indexing, a housing is disposed in a drill bit. An indexing cog is in physical communication with a cutter and interlocks with the housing in a first index position of a plurality of index positions in response to a first compressive load applied to the cutter. A motivator disengages the indexing cog from the housing and positions the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter.

Claims

1. An apparatus comprising:

a housing located in a drill bit;

an indexing cog in physical communication with a cutter and interlocking with the housing in a first index position of a plurality of index positions in response to a first compressive load applied to a surface of the cutter that is located external to the housing and in a direction substantially along rotational axis of the cutter;

and

a motivator configured to disengage the indexing cog from the housing and position the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter.

2. The apparatus of claim 1, the indexing cog interlocking with the housing in a second index position of the plurality of index positions in response to a second compressive load applied to the cutter.

3. The apparatus of claim 2, the indexing cog comprising a plurality of indexing cog teeth that interlock with at least one protrusion of the housing in the plurality of index positions.

4. The apparatus of claim 3, wherein each indexing cog tooth comprises a sloped face and a vertical face.

5. The apparatus of claim 4, wherein the motivator comprises a push cog, the push cog comprising at least one push cog tooth, and wherein the motivator disengaging the indexing cog comprises the at least one push cog tooth pushing against the sloped face of at least one first indexing cog tooth to move the indexing cog parallel to rotational axis and rotate the indexing cog about the rotational axis from the first index position to the initial second index position.

6. The apparatus of claim 5, wherein the second compressive load moves the sloped face of at least one second indexing cog tooth to physically communicate with the at least one protrusion of the housing, the at least one second indexing cog tooth sliding along the at least one protrusion from the initial second index position to interlock the indexing cog with the housing in the second index position in response to the second compressive load.

7. The apparatus of claim 1, wherein the plurality of index positions are in the range of 2 to 32.

8. The apparatus of claim 1, wherein the plurality of index positions are in the range of 4 to 8.

19. The apparatus of claim 1, wherein the cutter is both axially displaced along the rotational axis and rotated about the rotational axis as the indexing cog is disengaged from the housing to interlock with the housing at the initial second index position.

9. an apparatus comprising:

a housing disposed in a drill bit;

an indexing cog in physical communication with a cutter and interlocking with the housing in a first index position of a plurality of index positions in response to a first compressive lod applied to the cutter;

and

a motivator to disengage the indexing cog from the housing and position the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter, wherein the motivator comprises a fist spring that applies a force to the indexing cog along a central axis and a second spring that applies a moment to the indexing cog about a central axis.

10. A method for cutter indexing, the method comprising:

placing a cutter in physical communication with an indexing cog;

applying a first compressive load to an external surface of the cutter in a direction substantially along a rotational axis of the cutter;

interlocking the indexing cog with a housing in a first index position of a plurality of index positions in response to the first compressive load, wherein the housing is located in a drill bit;

disengaging the indexing cog from the housing; and

positioning the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter.

11. The method of claim 10, the method further comprising interlocking the indexing cog with the housing in a second index position of the plurality of index positions in response to a second compressive load applied to the cutter.

12. The method of claim 11, the indexing cog comprising a plurality of indexing cog teeth that interlock with at least one protrusion of the housing in the plurality of index positions.

13. The method of claim 12, wherein each indexing cog tooth comprises a sloped face and a vertical face.

14. The method of claim 13, wherein disengaging the indexing cog comprises the at least one push cog tooth of a push cog pushing against the sloped face of at least one first indexing cog tooth to move the indexing cog parallel to the rotational axis and rotate the indexing cog about the rotational axis from the first index position to the initial second index position.

15. The method of claim 14, wherein the second compressive load moves the sloped face of at least one second indexing cog tooth to physically communicate with the at least one protrusion of the housing, the at least one second indexing cog tooth sliding along the at least one protrusion from the initial second index position to interlock the indexing cog with the housing in the second index position in response to the second compressive load.

20. The method of claim 10, wherein disengaging the indexing cog from the housing includes axially displacing the cutter and indexing cog along the rotational axis, and wherein positioning the indexing cog to interlock with the housing at an initial second index position includes rotating the cutter and indexing cog about the rotational axis.

16. A system comprising:

a drill bit;

a housing association with the drill bit;

an indexing cog in physical communication with a cutter and interlocking with the housing in a first index position of a plurality of index positions in response to a first compressive load applied to a surface of the cutter that is located external to the housing and in a direction substantially along a rotational axis of the cutter;

a motivator configured to disengage the indexing cog from the housing and position the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter.

17. The system of claim 16, the indexing cog interlocking with the housing in a second index position of the plurality of index positions in response to a second compressive load applied to the cutter.

18. The system of claim 16, wherein the cutter is both axially displaced along the rotational axis and rotated about the rotational axis as the indexing cog is disengaged from the housing to interlock with the housing at the initial second index position.