Drive apparatus

• US 8,957,557 B2
• Filed: 06/23/2010
• Issued: 02/17/2015
• Est. Priority Date: 06/24/2009
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Yamasaki, Masashi, Kabune, Hideki, Furumoto, Atsushi
• Primary Examiner(s): LE, DANG D
• Application Number:
  US13/380,321
• Publication Number:
  US 20120098366A1
• Time in Patent Office: 1,700 Days
• Field of Search: 310/68.D, 310/89, 310/68.B, 310/72
• US Class Current: 310/68.D
• CPC Class Codes: B62D 5/0406 including housing for electronic control unit
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 3/50 Fastening of winding heads, equalising connectors, or connections thereto
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02K 9/227 Heat sinks

Abstract

An electronic control unit (50, 70) including semiconductor modules (501 to 506) and capacitors (701 to 706) is disposed in the axial direction of a motor (30). The semiconductor modules (501 to 506) are placed longitudinally and brought into contact with a heat sink (601). The vertical line to each of surfaces of semiconductor chips included in the semiconductor modules (501 to 506) is perpendicular to the axial line of the motor (30). Accordingly, the capacitors (701 to 706) are disposed so that at least a part of the capacitors (701 to 706) overlap the semiconductor modules (501 to 506) and heat sink (601) in the axial direction of the motor (30).

Claims

1. A drive apparatus comprising:

a motor including a cylindrical motor case that forms an outer periphery, a stator that is disposed on a radially inner side of the motor case and has windings wound about the stator to form a plurality of phases, a rotor disposed on a radially inner side of the stator, and a shaft that rotates together with the rotor;

a heat sink extended in a same direction as a center line direction of the shaft from an end wall of the motor case; and

an electronic control unit that is disposed on a heat sink side in the center line direction of the motor case, and performs control of drive of the motor,

wherein the electronic control unit includes;

semiconductor modules that include semiconductor chips for switching winding currents which flow through the windings of the plurality of phases, and that is placed longitudinally to be directly or indirectly in contact with a side wall surface of the heat sink so that a vertical line to each semiconductor chip surface is non-parallel to the center line of the shaft;

capacitors connected in parallel between a line from power supplying sides of the semiconductor modules to a power supply and a line from grounding sides of the semiconductor modules to a ground; and

a choke coil disposed in a power line from the power supply for the semiconductor modules and disposed on a radially inner side of a side wall of the heat sink, and

wherein the semiconductor modules, the heat sink and the capacitors are arranged to overlap one another at least partly in the center line direction, and the semiconductor modules, the heat sink and the choke coil are arranged to overlap one another at least partly in the center line direction.

2. The drive apparatus according to claim 1, wherein:

the heat sink includes a plurality of side wall surfaces that define mutually different planes; and

the semiconductor modules are dispersedly disposed on two or more side wall surfaces out of the plurality of side wall surfaces; and

the choke coil is disposed in a space formed between the side wall surfaces of the heat sink.

3. The drive apparatus according to claim 2, wherein:

the heat sink includes a first side wall provided with the semiconductor modules in correspondence to a first driving system, and a second side wall provided with the semiconductor modules in correspondence to a second driving system; and

the side walls are disposed to be symmetrical to each other with a center of the shaft as a reference.

4. The drive apparatus according to claim 2, wherein:

the heat sink is configured so that the side wall surface thereof is tilted with respect to the center line of the shaft.

5. The drive apparatus according to claim 1, wherein:

the capacitors are disposed on one sides of the semiconductor modules, which are same sides as the heat sink is; and

the capacitors are accommodated in accommodation spaces formed in the heat sink.

6. The drive apparatus according to claim 1, wherein:

the capacitors are disposed on one sides of the semiconductor modules, which are opposite to other sides of the semiconductor modules facing the heat sink.

7. The drive apparatus according to claim 1, wherein:

the heat sink includes a plurality of side walls that are separated from each other; and

the semiconductor modules are disposed to correspond to a plurality of driving systems, and disposed on the side walls so that one side wall corresponds to one driving system.

8. The drive apparatus according to claim 7, wherein:

the side walls each have connection portions, each of which has a connecting hole that penetrates in an axial direction, on edges thereof.

9. The drive apparatus according to claim 8, wherein:

the heat sink includes a first side wall provided with the semiconductor modules in correspondence to a first driving system, and a second side wall provided with the semiconductor modules in correspondence to a second driving system; and

the side walls are disposed to be symmetrical to each other with a center of the shaft as a reference.

10. The drive apparatus according to claim 1, wherein:

the electronic control unit includes a control circuit that controls the semiconductor modules;

the control circuit is formed with a printed circuit board disposed in the center line direction of the shaft in the motor case;

the printed circuit board is disposed on one sides of the semiconductor modules, which are opposite to the motor case in the center line direction;

the semiconductor modules have control terminals at one ends thereof in the center line direction of the shaft, and the control terminals are connected to the printed circuit board; and

the semiconductor modules have coil terminals at other ends thereof, which are opposite to the printed circuit board, and the coil terminals are connected to the windings of the stator.

11. The drive apparatus according to claim 1, wherein:

the electronic control unit includes a control circuit that controls the semiconductor modules;

the control circuit is formed with a printed circuit board disposed in the center line direction of the shaft in the motor case;

the printed circuit board is disposed on one sides of the semiconductor modules, which are same sides as the motor case is in the center line direction;

the semiconductor modules have control terminals at one ends thereof in the center line direction of the shaft, and the control terminals are connected to the printed circuit board; and

the semiconductor modules have coil terminals at other ends thereof, which are opposite to the printed circuit board, and the coil terminals are connected to the windings of the stator.

12. The drive apparatus according to claim 11, wherein:

the coil terminals are bent in radial directions, and are connected to the windings of the stator by utilizing accommodation spaces provided in the radial directions near the semiconductor modules.

13. The drive apparatus according to claim 12, wherein:

the accommodation spaces near the semiconductor modules are provided on the radially outer sides of the semiconductor modules.

14. The drive apparatus according to claim 1, wherein:

specific ones of the plurality of semiconductor modules are preliminarily interconnected through a bus bar to form a module unit.

15. The drive apparatus according to claim 1, wherein:

the heat sink is integrally formed with a same material as that of the motor case.

16. The drive apparatus according to claim 1, wherein:

the heat sink is configured so that the side wall surface thereof is tilted with respect to the center line of the shaft.

17. The drive apparatus according to claim 16, wherein:

the side wall surface is tilted to approach the center line of the shaft as distanced away from an end of the motor case.

18. The drive apparatus according to claim 16, wherein:

the side wall surface is tilted to recede from the center line of the shaft as distanced away form an end of the motor case.

19. The drive apparatus according to claim 1, wherein:

a specific one of the plurality of semiconductor modules includes a semiconductor chip forming a semiconductor switching element for protection of the switching elements from reverse connection.

20. The drive apparatus according to claim 1, wherein:

the plurality of semiconductor modules have terminals, which are dedicated to the capacitors in the center line direction; and

the capacitors are disposed to have the terminals thereof connected directly to the dedicated terminals.