Self-powered wireless induction sensor

• US 8,957,631 B2
• Filed: 05/18/2011
• Issued: 02/17/2015
• Est. Priority Date: 05/18/2011
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Ramsesh, Anilkumar
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): OMAR, AHMED H
• Application Number:
  US13/110,565
• Publication Number:
  US 20120293115A1
• Time in Patent Office: 1,371 Days
• Field of Search: 320/108
• US Class Current: 320/108
• CPC Class Codes: G01D 5/2013 by a movable ferromagnetic element, e.g. a core G01D5/2033 takes precedence
• CPC Class Codes: G01P 21/02 of speedometers
• CPC Class Codes: G01P 3/488 delivered by variable reluctance detectors
• CPC Class Codes: H02J 7/32 for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed

Abstract

An induction sensor generates speed data based on a frequency of the change in magnetic flux within the sensor and powers sensor circuitry by recharging a power source using at least a portion of the electrical voltage induced by the change in magnetic flux. In this manner, the induction sensor may generate its own power to sense and transmit data. To optimize the recharging power available from the induced electrical voltage, the sensor may also include a variable load. This variable load may be automatically controlled by the sensor based on the induced voltage and/or current. The induction sensor may also wirelessly transmit generated data. In addition, the sensor may, after shutting down, automatically power up in response to the change in magnetic flux exceeding a start-up threshold.

Claims

1. A sensor comprising:

an induction module configured to generate an electrical voltage induced by a change in magnetic flux within the induction module;

a sensing module configured to generate data based on a frequency of the change in magnetic flux, wherein the sensing module automatically controls a variable load based on at least one of a magnitude of the induced electrical voltage and the frequency of the change in magnetic flux;

a wireless telemetry module configured to transmit the data;

a rechargeable power source; and

an energy scavenging module configured to recharge the rechargeable power source using at least a portion of the electrical voltage induced by the change in magnetic flux, wherein the energy scavenging module comprises the variable load that adjusts a recharging power from the portion of the electrical voltage that recharges the rechargeable power source.

2. The sensor of claim 1, wherein the induction module comprises a magnetic core configured to produce a magnetic field and one coil of wire wound around the magnetic core and configured to provide the electrical voltage to both the sensing module and the energy scavenging module.

3. The sensor of claim 1, wherein the induction module comprises:

a magnetic core configured to produce a magnetic field;

a first coil of wire wound around the magnetic core and configured to provide the electrical current to the energy scavenging module; and

a second coil of wire, different from the first coil of wire, wound around the magnetic core, and configured to provide a secondary electrical voltage to the sensing module, wherein the secondary electrical voltage is induced by the change in magnetic flux.

4. The sensor of claim 1, wherein the frequency of the change in flux is based on an angular speed and a tooth width of a toothed gear that rotates adjacent to the induction module.

5. The sensor of claim 1, wherein, after a voltage of the rechargeable power source drops below a shut-down threshold, the sensing module is configured to initiate a power up sequence upon the frequency of the change in magnetic flux exceeding a start-up threshold.

15. The sensor of claim 1, wherein the sensing module automatically initiates a shut-down sequence in response to a voltage of the rechargeable power source dropping below a shut-down threshold.

16. The sensor of claim 1, wherein the sensing module automatically initiates a power-up sequence in response to a change in magnetic flux exceeding a start-up threshold.

6. A method comprising:

inducing an electrical voltage from a change in magnetic flux within an induction module of a sensor in response to a passing target structure;

generating data based on a frequency of the change in magnetic flux;

wirelessly transmitting the data;

recharging a rechargeable power source using at least a portion of the electrical voltage induced by the change in magnetic flux; and

controlling a variable load that adjusts a recharging power from the portion of the electrical voltage that recharges the rechargeable power source, wherein controlling the variable load further comprises automatically controlling the variable load based on at least one of a magnitude of the induced electrical voltage and the frequency of the change in magnetic flux.

7. The method of claim 6, wherein inducing the electrical voltage comprises positioning the induction module adjacent to a moving target such that the change in magnetic flux is caused by a magnetic core of the induction module that produces a magnetic field and a single coil of wire of the induction module wound around an axis of the magnetic core, and wherein the single coil of wire provides the electrical current to both recharge the rechargeable power source and generate data based on the frequency of the change in magnetic flux.

8. The method of claim 6, wherein the electrical voltage is a first electrical voltage, further comprising:

providing the first electrical voltage to recharge the rechargeable power source via a first coil of wire wound around an axis of a magnetic core; and

providing a secondary electrical voltage to generate data based on the frequency of the change in magnetic flux via a second coil of wire wound around an axis of the magnetic core, wherein inducing the first electrical voltage and the second electrical voltage comprises positioning the induction module adjacent to a moving target such that the change in magnetic flux is caused by a magnetic field produced by the magnetic core.

9. The method of claim 6, wherein the frequency of the change in flux is based on an angular speed and a tooth width of a toothed gear that rotates adjacent to the induction module.

10. The method of claim 6, further comprising wirelessly transmitting an energy balance status that indicates at least one of an energy consumption and a recharging rate of the sensor.

17. The method of claim 6, further comprising initiating a shut-down sequence in response to a voltage of the rechargeable power source dropping below a shut-down threshold.

18. The method of claim 6, further comprising initiating a power-up sequence in response to a change in magnetic flux exceeding a start-up threshold.

11. A speed sensing device, the device comprising:

means for inducing an electrical voltage from a change in magnetic flux in response to a passing target structure;

means for generating data based on a frequency of the change in magnetic flux;

means for wirelessly transmitting the data; and

means for recharging a rechargeable power source using at least a portion of the electrical voltage induced by the change in magnetic flux;

means for varying a load that adjusts a recharging power from the portion of the electrical voltage that recharges the rechargeable power source; and

,

means for automatically controlling the means for varying the load based on at least one of a magnitude of the induced electrical voltage and the frequency of the change in magnetic flux.

12. The device of claim 11, wherein the frequency of the change in flux is based on an angular speed and a tooth width of a toothed gear that rotates adjacent to the induction module.

13. The device of claim 11, further comprising, after a voltage of the rechargeable power source drops below a shut-down threshold, means for automatically initiating a power up sequence upon the frequency of the change in magnetic flux exceeding a start-up threshold.

14. The device of claim 11, further comprising means for wirelessly transmitting an energy balance status that indicates at least one of an energy consumption and a recharging rate of the device.

19. The device of claim 11, further comprising means for initiating a shut-down sequence in response to a voltage of the rechargeable power source dropping below a shut-down threshold.

20. The device of claim 11, further comprising means for initiating a power-up sequence in response to a change in magnetic flux exceeding a start-up threshold.