Article of footwear having a flat knit upper construction or other upper construction

• US 8,959,800 B2
• Filed: 04/25/2014
• Issued: 02/24/2015
• Est. Priority Date: 11/10/2006
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Sokolowski, Susan L., Dua, Bhupesh, Thomas, Edward N.
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US14/261,745
• Publication Number:
  US 20140310987A1
• Time in Patent Office: 305 Days
• Field of Search: 36/501, 36/89, 36/9.R, 36/71.R, 36/115, 223/9
• US Class Current: 36/50.1
• CPC Class Codes: A41B 11/00 Hosiery; Panti-hose elastic stockings for curative purposes A61F13/08
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/02 Uppers; Boot legs
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/04 Uppers made of one piece; Uppers with inserted gussets
• CPC Class Codes: A43B 23/042 Uppers made of one piece one piece slippers A43B3/106; one piece sandals A43B3/124
• CPC Class Codes: A43B 3/0031 provided with a pocket, e.g. for keys or a card
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: A43C 11/14 Clamp fastenings , e.g. strap fastenings; Clamp-buckle fastenings; Fastenings with toggle levers
• CPC Class Codes: A43C 11/1493 Strap fastenings having hook and loop-type fastening elements
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D04B 1/24 wearing apparel
• CPC Class Codes: D10B 2403/0113 One surface including hollow piping or integrated straps, e.g. for inserts or mountings
• CPC Class Codes: D10B 2403/032 Flat fabric of variable width, e.g. including one or more fashioned panels
• CPC Class Codes: D10B 2403/0331 with one or more convex or concave portions of limited extension, e.g. domes or pouches
• CPC Class Codes: D10B 2501/043 Footwear
• CPC Class Codes: D10B 2501/061 Piped openings (pockets)

Abstract

An article of footwear may include an upper with a knitted element formed through a flat knitting process. In one configuration, the knitted element has an area with a first layer and a second layer at least partially coextensive with the first layer. The first layer is formed of unitary construction with the second layer, and the second layer is joined to the first layer at opposite sides of the second layer. In another configuration, a knitted element for footwear includes a foot-receiving portion and one or more straps formed of unitary construction with the foot-receiving portion. The foot-receiving portion defines a void for receiving the foot, and the strap(s) extend outward from sides of the foot-receiving portion.

Claims

1. A seamless footwear component comprising:

a knitted element that includes a knitted foot-receiving portion and at least one knitted strap formed of unitary construction with the foot-receiving portion, the foot-receiving portion shaped to extend around a foot and defining a void for receiving the foot, the foot-receiving portion including an opening that provides access to the void;

the foot-receiving portion including a lateral side and a medial side extending along a longitudinal direction of the article of footwear, the lateral side and the medial side each having an outward-facing exterior side surface oriented approximately perpendicular to the longitudinal direction;

the at least one knitted strap having a planar configuration defined by a length and a first width at a first end and a second width at a second end;

wherein the at least one knitted strap is joined to the foot-receiving portion at the outward-facing exterior side surface adjacent to the opening of the foot-receiving portion, the first end of the at least one knitted strap being formed of unitary knit construction with the foot-receiving portion throughout the extent of the first width and being oriented along the longitudinal direction of the article of footwear;

wherein the at least one knitted strap extends outward and away from the outward-facing exterior side surface of the foot-receiving portion on at least one of the lateral side and medial side of the foot-receiving portion; and

wherein the knitted foot-receiving portion and the at least one knitted strap are formed from a single textile element using a flat knitting process.

2. The seamless footwear component according to claim 1, wherein the at least one knitted strap is formed from a single layer of textile material.

3. The seamless footwear component according to claim 1, wherein the at least one knitted strap has a tubular configuration formed from two layers of textile material.

4. The seamless footwear component according to claim 1, wherein the at least one knitted strap is made of stretchable material.

5. The seamless footwear component according to claim 1, wherein the length of the at least one knitted strap is between 3 inches and 24 inches.

6. The seamless footwear component according to claim 5, wherein the at least one knitted strap is configured to wrap around an ankle of a wearer.

7. The seamless footwear component according to claim 5, wherein the length of the at least one strap is approximately 6 inches.

8. An article of footwear comprising:

an upper; and

a sole structure associated with the upper;

the upper comprising a knitted textile element that includes a knitted foot-receiving portion and at least one knitted strap formed of unitary construction with the foot-receiving portion, the foot-receiving portion shaped to extend around a foot and defining a void for receiving the foot, the foot-receiving portion including an opening that provides access to the void;

the foot-receiving portion including a lateral side and a medial side extending along a longitudinal direction of the article of footwear, the lateral side and the medial side each having an outward-facing exterior side surface oriented approximately perpendicular to the longitudinal direction;

the at least one knitted strap having a planar configuration defined by a length and a first width at a first end and a second width at a second end;

wherein the at least one knitted strap is joined to the foot-receiving portion at the outward-facing exterior side surface adjacent to the opening of the foot-receiving portion, the first end of the at least one knitted strap being formed of unitary knit construction with the foot-receiving portion throughout the extent of the first width and being oriented along the longitudinal direction of the article of footwear;

wherein the at least one knitted strap extends outward and away from the outward-facing exterior side surface of the foot-receiving portion on at least one of the lateral side and medial side of the foot-receiving portion.

9. The article of footwear according to claim 8, wherein the sole structure comprises a lower surface of the knitted textile material associated with the foot-receiving portion.

10. The article of footwear according to claim 9, wherein the sole structure includes polymer foam.

11. The article of footwear according to claim 9, wherein the sole structure includes rubber elements disposed on the lower surface of the knitted textile material associated with the foot-receiving portion.

12. The article of footwear according to claim 8, wherein the sole structure is a separate element that is attached to the knitted textile material associated with the foot-receiving portion.

13. The article of footwear according to claim 8, wherein the sole structure and the upper are formed of unitary, one-piece construction so as to form a single element.

14. An article of footwear at least partially formed from a knitted element, the knitted element comprising:

a foot-receiving portion shaped to extend around a foot and that defines a void for receiving the foot, the foot-receiving portion including an opening that provides access to the void and a lateral side and a medial side extending along a longitudinal direction of the article of footwear, the lateral side and the medial side each having an exterior side face oriented approximately perpendicular to the longitudinal direction;

a pair of straps formed of unitary construction with the foot-receiving portion, the straps having a planar configuration defined by a length and a first width at a first end and a second width at a second end, the straps being located adjacent the opening of the foot-receiving portion, and the straps joined to and extending outward from the exterior side faces of the foot-receiving portion on each of the lateral side and medial side such that the first end of the straps extends along the exterior side faces in the longitudinal direction;

a fastener system, each of the straps including corresponding portions of the fastener system; and

wherein the length of each of the straps is between 3 inches and 24 inches.

15. The article of footwear according to claim 14, wherein fastener system is configured to secure the second ends of the straps to each other behind an ankle of a wearer of the article of footwear.

16. The article of footwear according to claim 14, wherein the length of each of the straps is approximately 6 inches.

17. The article of footwear according to claim 14, wherein the straps are configured to wrap around a foot of a wearer of the article of footwear.

18. The article of footwear according to claim 14, wherein the length of the pair of straps is configured so as to allow the straps to wrap around an ankle of a wearer of the article of footwear at least one time.

19. The article of footwear according to claim 18, wherein the length of the pair of straps is configured so as to allow the straps to wrap around an ankle of a wearer of the article of footwear at least twice.

20. The article of footwear according to claim 18, wherein the length of the pair of straps is configured so as to further allow the straps to wrap up a calf of the wearer of the article of footwear.