Footwear sole sections including bladders with internal flexibility sipes therebetween and an attachment between sipe surfaces

• US 8,959,804 B2
• Filed: 04/03/2014
• Issued: 02/24/2015
• Est. Priority Date: 11/22/2004
• Status: Active Grant

• Current Assignee: Frampton E. Ellis
• Original Assignee: Frampton E. Ellis
• Inventors: Ellis, Frampton E.
• Primary Examiner(s): Mohandesi, Jila M
• Application Number:
  US14/244,868
• Publication Number:
  US 20140345163A1
• Time in Patent Office: 327 Days
• Field of Search: 36/29, 36/35.B, 361/53, 361/54, 36/25.R, 36/30.R, 36/28, 361/03
• US Class Current: 36/103
• CPC Class Codes: A42B 3/12 Cushioning devices
• CPC Class Codes: A42B 3/121 with at least one layer or pad containing a fluid
• CPC Class Codes: A42B 3/125 with a padded structure, e.g. foam
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/189 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0285 filled with a non-compressible fluid, e.g. gel or water
• CPC Class Codes: A43B 23/029 Pneumatic upper, e.g. gas filled
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 7/1425 situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange
• CPC Class Codes: A43B 7/1435 situated under the joint between the fifth phalange and the fifth metatarsal bone
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: A43B 7/32 with shock-absorbing means resilient soles A43B13/18
• CPC Class Codes: B32B 3/266 : characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
• CPC Class Codes: B32B 3/30 : characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: F16F 7/00 : Vibration-dampers; Shock-absorbers using fluid F16F5/00, F16F9/00; specific for rotary systems F16F15/10 ; belt tensioners F16H7/12
• CPC Class Codes: Y10T 428/24331 : including nonapertured component
• CPC Class Codes: Y10T 428/24562 : Interlaminar spaces
• CPC Class Codes: Y10T 428/2933 : Coated or with bond, impregnation or core

Abstract

A shoe or other footwear, including a footwear or orthotic sole, including a sole section with an outer bladder having a uppermost surface curved concavely in a U-shape relative to an intended wearer'"'"'s foot location in the device, as viewed upright and unloaded in a frontal plane. The outer bladder forms a component of the sole section. An inner bladder includes a gas located inside and is substantially surrounded on at least the top, bottom and sides by the outer bladder. The outer bladder and inner bladder are separated by an internal sipe. The sipe is formed by an inner surface of the outer bladder and an outer surface of the inner bladder. An attachment is provided between the surfaces of the sipe and located in an upper, central portion of the sipe between sidemost extents of the outer surface of the inner bladder, viewed in a frontal plane cross-section.

Claims

1. A shoe or other footwear comprising:

a shoe upper and a shoe sole including at least a bottom sole;

at least a portion of said shoe sole being formed by a sole section having an inner surface and an outer surface;

at least a portion of the sides of said shoe upper being attached directly to the bottom sole such that the shoe upper envelopes, on the outside, at least the sole section of said shoe sole, such that the sole section of said shoe sole is located within a structure formed by a combination of said bottom sole and a portion of said shoe upper that is attached to said bottom sole, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition;

the inner surface of the sole section including at least one convexly rounded portion, said convexity being determined relative to a portion of the sole section directly adjacent to the inner surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

the outer surface of the sole section including at least one concavely rounded portion, said concavity being determined relative to a portion of the sole section directly adjacent to the outer surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

each said concavely rounded portion of the outer surface of the sole section being located on the sole section at a location corresponding to the location of at least one convexly rounded portion of the inner surface of the sole section so as to define a rounded portion of the sole section located between said convexly rounded portion of the inner surface of the sole section and said concavely rounded portion of the outer surface of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition;

the sole section including at least one outer bladder having two side portions, an uppermost surface and a lowermost surface, both said surfaces being curved concavely on both said side portions to define concavely curved side portions of the at least one outer bladder, so that said concavely curved side portions, together with a middle portion extending between the side portions, form said at least one outer bladder in a U-shape, the concave curvature and the U-shape being determined relative to a central portion of an intended wearer'"'"'s foot location in the footwear or orthotic device, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded condition;

said at least one outer bladder forming a component of the sole section; and

at least one inner bladder substantially surrounded on at least a top, bottom and sides by the at least one outer bladder, as viewed in a frontal plane cross-section, said at least one inner bladder including at least a gas located at least inside of said at least one inner bladder,

said outer bladder and said inner bladder being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of said inner bladder;

and the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion; and

at least one attachment between said inner surface of said outer bladder and said outer surface of said inner bladder, said attachment being located in an upper, central portion of said internal sipe between sidemost extents of said uppermost surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

2. The shoe or other footwear as claimed in claim 1, wherein the sole section includes at least two inner bladders, each inner bladder containing at least one fluid, and wherein at least a part of each of said at least two inner bladders is located in a single frontal plane cross-section of the shoe sole when the shoe sole is upright and in an unloaded condition;

and

at least one attachment between the outer surface of each of said inner bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

3. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section having uniform thickness extends from at least a centerline of the sole section to proximate at least one sidemost extent of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

4. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section having uniform thickness extends to proximate both sidemost extents of the of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

5. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

the sole section includes at least two rounded parts having a uniform thickness, and wherein one said rounded part of the sole section which has a uniform thickness is located on a side of the sole section and extends at least proximate to a sidemost extent of the side of the sole section, as viewed in a first frontal plane cross-section when the sole section is upright and in an unloaded condition, and a second said rounded part of the sole section which has a different uniform thickness is located on a side of the sole section and extends at least proximate to a sidemost extent of the side of the sole section, as viewed in a second, different frontal plane cross-section when the sole section is upright and in an unloaded condition.

6. The shoe or other footwear as claimed in claim 1, wherein said at least one inner bladder further contains at least one liquid or gel.

7. The shoe or other footwear as claimed in claim 1, wherein the sole section comprises:

at least three inner bladders, and wherein at least a part of each of said at least three inner bladders is located in a single frontal plane cross-section of the sole section when the sole section is upright and in an unloaded condition; and

at least one attachment between the outer surface of each of said inner bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

8. The shoe or other footwear as claimed in claim 1, wherein at least a portion of the surface portions forming said internal sipe are in contact with each other in an unloaded condition.

9. The shoe or other footwear as claimed in claim 8, wherein the at least one internal sipe partially or completely encapsulates a portion of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

10. The shoe or other footwear as claimed in claim 1, wherein at least a rounded part of each said rounded portion of the sole section between parallel rounded portions of the outer and inner surfaces of the sole section has a uniform thickness, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition, and

said rounded part of the sole section which has a uniform thickness extends from a lowest point of the sole section to at least proximate a sidemost extent of the side of the sole section, as viewed in a frontal plane cross-section when the sole section is upright and in an unloaded condition.

11. The shoe or other footwear as claimed in claim 1, wherein the sole section is located in a midsole of the shoe sole.

12. The shoe or other footwear as claimed in claim 1, wherein the sole section is removable or orthotic.

13. A sole section of a sole of a shoe or other footwear, comprising:

at least two inner compartments, chambers or bladders, each said inner compartment, chamber or bladder containing at least one fluid, and wherein at least a part of each of said at least two inner compartments, chambers or bladders is located in a single frontal plane cross-section of the sole when the sole is upright and in an unloaded condition;

at least one outer compartment, chamber, or bladder outside said inner compartments, chambers, or bladders; and

said outer compartment, chamber, or bladder and said inner compartments, chambers, or bladders being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer compartment, chamber, or bladder and at least a portion of an outer surface of each of said inner compartments, chambers, or bladders; and

the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion; and

at least one attachment between the outer surface of each of said inner chambers, compartments or bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

14. The sole section as claimed in claim 13, comprising:

at least three inner compartments, chambers or bladders, and wherein at least a part of each of said at least three inner compartments, chambers or bladders is located in a single frontal plane cross-section of the sole when the sole is upright and in an unloaded condition; and

at least one attachment between the outer surface of each of said inner chambers, compartments or bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

15. The sole section as claimed in claim 13, wherein at least a portion of said surface portions that form said at least one internal sipe are in contact with each other in an unloaded condition.

16. The sole section as claimed in claim 15, wherein the at least one internal sipe partially or completely encapsulates a portion of the sole, as viewed in a frontal plane cross-section when the sole is upright and in an unloaded condition.

17. The sole section as claimed in claim 13, wherein the sole section is located in a midsole of the shoe sole.

18. The sole section as claimed in claim 13, wherein the sole section is removable from a shoe or other footwear or an orthotic.

25. The sole section as claimed in claim 13, wherein the fluid comprises a gas.

19. A shoe comprising:

a shoe upper having sides, and

a shoe sole including a bottom sole, and

a sole section;

at least a portion of the sides of said shoe upper being attached directly to the bottom sole, such that upper envelopes, on the outside, at least the sole section of said shoe sole, such that the sole section of said shoe sole is located within a structure formed by a combination of said bottom sole and a portion of said upper that is attached to said bottom sole, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition;

at least two inner compartments, chambers or bladders, each inner compartment, chamber or bladder containing at least one fluid, and wherein at least a part of each of said at least two inner compartments, chambers or bladders is located in a single frontal plane cross-section of the sole when the shoe sole is upright and in an unloaded condition;

at least one outer compartment, chamber, or bladder outside said inner compartments, chambers, or bladders; and

said outer compartment, chamber, or bladder and said inner compartments, chambers, or bladders being separated at least in part by an internal sipe; and

wherein said internal sipe is formed by at least a portion of an inner surface of said outer compartment, chamber, or bladder and at least a portion of an outer surface of each of said inner compartments, chambers, or bladders; and

the inner and outer surface portions forming the sipe oppose each other and therefore can move relative to each other in a sliding motion; and

at least one attachment between the outer surface of each of said inner chambers, compartments or bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

20. The shoe as claimed in claim 19, wherein the at least two inner compartments, chambers or bladders, ducts and/or valves and at least one electronic control system are located in the sole section.

21. A shoe as claimed in claim 19, wherein the at least one internal sipe partially or completely encapsulates a portion of the shoe sole, as viewed in a frontal plane cross-section when the shoe sole is upright and in an unloaded condition.

22. The shoe as claimed in claim 19, wherein the sole section is located in a midsole of the shoe sole.

23. The shoe as claimed in claim 19, wherein the sole section is removable or orthotic.

24. The shoe as claimed in claim 19, wherein the sole section comprises:

at least three inner compartments, chambers or bladders, and wherein at least a part of each of said at least three inner compartments, chambers or bladders is located in a single frontal plane cross-section of the sole section when the sole section is upright and in an unloaded condition; and

at least one attachment between the outer surface of each of said inner chambers, compartments or bladders and the inner surface of said outer bladder, said attachments being located in an upper, central portion of said internal sipe between sidemost extents of an upper surface of said outer bladder, as viewed in a frontal plane cross-section when the shoe or other footwear is upright and in an unloaded position.

26. The shoe as claimed in claim 19, wherein the fluid comprises a gas.