Dual feed centrifuge

• US 8,961,381 B2
• Filed: 06/05/2009
• Issued: 02/24/2015
• Est. Priority Date: 06/06/2008
• Status: Active Grant

• Current Assignee: M-I LLC (SLB)
• Original Assignee: M-I LLC (SLB)
• Inventors: Walraven, Albert, Jones, Bradley N., Vicentini, Leonardo Renzo
• Primary Examiner(s): COOLEY, CHARLES E
• Application Number:
  US12/995,906
• Publication Number:
  US 20110105292A1
• Time in Patent Office: 2,090 Days
• Field of Search: 494/37, 494/53, 494/54, 210/380.1, 210/380.3
• US Class Current: 494/37
• CPC Class Codes: B04B 1/20 discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
• CPC Class Codes: B04B 11/02 Continuous feeding or discharging; Control arrangements therefor
• CPC Class Codes: B04B 2001/2033 with feed accelerator inside the conveying screw

Abstract

A dual feed centrifuge system for separating solids from fluids in a drilling mud, the centrifuge system including: a bowl; a screw conveyor rotatably mounted within the bowl; a first feed pipe mounted within the screw conveyor for feeding a drilling mud through a first feed port in a wall of the screw conveyor to a first annular space between the bowl and the wall of the screw conveyor; and a second feed pipe mounted within the screw conveyor for feeding a drilling mud through a second feed port in the wall of the screw conveyor to a second annular space between the bowl and the wall of the screw conveyor. The multiple feed ports may allow the centrifuge to operate more efficiently with both weighted and unweighted drilling fluids.

Claims

1. A dual feed centrifuge system for separating solids from fluids in a drilling mud, the centrifuge system comprising:

a bowl having a bowl section and a conical section;

a screw conveyor rotatably mounted within the bowl;

a first feed pipe mounted within the screw conveyor for feeding a drilling mud through a first feed port in a wall of the screw conveyor to a first annular space between the bowl and the wall of the screw conveyor, wherein the first feed port is located approximately midway axially along the conical section; and

a second feed pipe mounted within the screw conveyor for feeding a drilling mud through a second feed port in the wall of the screw conveyor to a second annular space between the bowl and the wall of the screw conveyor, wherein the second feed port is located approximately midway axially along the bowl section.

2. The dual feed centrifuge system of claim 1, wherein the first feed pipe is mounted within the second feed pipe.

3. The dual feed centrifuge system of claim 1, the conical section further comprising a solid discharge port for recovering solids from the conical section of the bowl.

4. The dual feed centrifuge system of claim 1, the bowl section further comprising a fluid discharge port for recovering fluids.

5. The dual feed centrifuge system of claim 1, comprising two or more first feed ports located radially along the wall of the screw conveyor with respect to the first feed pipe.

6. The dual feed centrifuge system of claim 1, comprising two or more second feed ports located radially along the wall of the screw conveyor with respect to the second feed pipe.

7. The dual feed centrifuge system of claim 1, further comprising a system for controlling a flow of the drilling mud through at least one of the first feed pipe and the second feed pipe.

8. The dual feed centrifuge system of claim 7, the system for controlling a flow comprising at least one valve for adjusting the flow of the drilling mud through at least one of the first pipe and the second pipe.

9. The dual feed centrifuge system of claim 8, further comprising a density instrument for measuring at least one of a density and a weighting of the drilling mud.

10. The dual feed centrifuge system of claim 9, the system for controlling a flow further comprising a controller for manipulating a position of the at least one valve in response to the measured density.

11. The dual feed centrifuge system of claim 10, the control system further comprising:

a communication device for sending the at least one of a measured density value and a weighting value to a controller; and

a communication device for sending the valve position signal from the controller to the at least one valve.

12. A process for separating solids from fluids in a drilling mud comprising:

feeding a drilling mud through at least one of a first feed pipe and a second feed pipe to a centrifuge, the centrifuge comprising;

a bowl supported for rotation about a longitudinal axis, the bowl having a first end, a second end, a bowl section proximate the first end and a conical section proximate the second end;

a screw conveyor rotatably mounted within the bowl and in a co-axial relationship with the bowl;

a first feed pipe mounted within the screw conveyor for feeding a drilling mud through a first feed port in a wall of the screw conveyor to a first annular space between the bowl and the wall of the screw conveyor, wherein the first feed port is located approximately midway along the longitudinal axis of the conical section; and

a second feed pipe mounted within the screw conveyor for feeding a drilling mud through a second feed port in the wall of the screw conveyor to a second annular space between the bowl and the wall of the screw conveyor, wherein the second feed port is located approximately midway axially along the longitudinal axis of the bowl section;

separating the drilling mud into a solid and a fluid, the separating comprising;

rotating the bowl with a speed A using a rotation device, wherein the solid accumulates along the bowl;

rotating the screw conveyor with a speed B using a rotating device, wherein the fluid moves along the screw conveyor;

moving the solid along the bowl using the screw conveyor;

recovering the solid through a solid discharge port proximate the second end of the bowl; and

recovering the fluid through a fluid discharge port proximate the first end of the bowl.

13. The process of claim 12, further comprising adjusting a flow of the drilling mud in at least one of the first feed pipe and the second feed pipe in response to a change of at least one of a flow rate, a density, and a weighting of the drilling mud.

14. The process of claim 12, wherein the first feed pipe is mounted within the second feed pipe.

15. The process of claim 12, wherein the drilling mud is a weighted drilling mud.

16. The process of claim 12, wherein the drilling mud is an un-weighted drilling mud.

17. A method for separating solids from fluids, the method comprising:

feeding a first drilling mud via a first feed pipe to the centrifuge approximately midway axially along the conical section, the centrifuge comprising;

a bowl;

a screw conveyor rotatably mounted within the bowl;

a first feed port in a wall of the screw conveyor; and

a second feed port in the wall of the screw conveyor;

wherein the first feed pipe is mounted within the screw conveyor for feeding the drilling mud through the first feed port to an annular space between the bowl and the wall of the screw conveyor; and

feeding a second drilling mud via a second feed pipe to the centrifuge approximately midway axially along the bowl section, wherein the second feed pipe is mounted within the screw conveyor for feeding the drilling mud through the second feed port to the annular space between the bowl and the wall of the screw conveyor.

18. The method of claim 17, wherein the first feed pipe is mounted within the second feed pipe.

19. The method of claim 17, further comprising:

withdrawing the first feed pipe from the centrifuge;

inserting the second feed pipe within the centrifuge.

20. The method of claim 19, further comprising:

separating the first drilling mud into a first solid fraction and a first fluid fraction, the separating comprising;

rotating the bowl with a speed A using a rotation device, wherein the first solid fraction accumulates along the bowl;

rotating the screw conveyor with a speed B using a rotating device, wherein the first fluid fraction moves along the screw conveyor;

moving the first solid fraction along the bowl using the screw conveyor;

recovering the first solid fraction through a solid discharge port; and

recovering the first fluid fraction through a fluid discharge port.

21. The method of claim 20, further comprising:

separating the second drilling mud into a second solid fraction and a second fluid fraction, the separating comprising;

rotating the bowl with a speed A using a rotation device, wherein the second solid fraction accumulates along the bowl;

rotating the screw conveyor with a speed B using a rotating device, wherein the second fluid fraction moves along the screw conveyor;

moving the second solid fraction along the bowl using the screw conveyor;

recovering the second solid fraction through a solid discharge port; and

recovering the second fluid fraction through a fluid discharge port.

22. The method of claim 17:

the first drilling mud comprises a weighted drilling mud; and

the second drilling mud comprises an un-weighted drilling mud.

23. A dual feed centrifuge system for separating solids from fluids in a drilling mud, the centrifuge system comprising:

a bowl having a bowl section and a conical section;

a screw conveyor rotatably mounted within the bowl;

a first feed pipe mountable within the screw conveyor for feeding a drilling mud through a first feed port in a wall of the screw conveyor to a first annular space between the bowl and the wall of the screw conveyor, wherein the first feed port is located approximately midway along the longitudinal axis of the conical section; and

a second feed pipe mountable within the screw conveyor for feeding a drilling mud through a second feed port in the wall of the screw conveyor to a second annular space between the bowl and the wall of the screw conveyor, wherein the second feed port is located approximately midway axially along the bowl section.