Medical cutting tool quality control systems and methods

• US 8,961,520 B2
• Filed: 11/28/2012
• Issued: 02/24/2015
• Est. Priority Date: 11/28/2011
• Status: Active Grant

• Current Assignee: Lrs Science And Technology, LLC
• Original Assignee: Christopher G. Sidebotham, Leon Roitburg, Randall J. Lewis
• Inventors: Sidebotham, Christopher G., Roitburg, Leon, Lewis, Randall J.
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US13/688,004
• Publication Number:
  US 20130150860A1
• Time in Patent Office: 818 Days
• Field of Search: 606/80, 606/81
• US Class Current: 606/81
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1666 for the acetabulum
• CPC Class Codes: A61B 2090/0803 Counting the number of times an instrument is used
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A cutting tool includes a cutting surface on a first side and an attachment member on a second side. The attachment member is configured to be coupled to a powered driving member. The cutting tool includes a limiting device configured to restrict the use of the cutting tool to a predetermined number of uses. The limiting device can be configured to restrict the number of uses of the cutting tool by restricting the number of times that the attachment member can be coupled to the powered driving member.

Claims

1. A cutting tool comprising:

a cutting surface on a first side of the cutting tool;

an attachment member on a second side of the cutting tool, the attachment member being configured to be coupled to a powered driving member; and

a limiting device configured to restrict the use of the cutting tool to a predetermined number of uses.

2. The cutting tool of claim 1, wherein the limiting device is configured to restrict the number of uses of the cutting tool by restricting the number of times that the attachment member can be coupled to the powered driving member.

3. The cutting tool of claim 2, wherein the limiting device comprises a counter that is configured to move to a new position each time the attachment member is coupled to the powered driving member.

4. The cutting tool of claim 3, wherein the limiting device further comprises an activation member having a projection that is configured to engage with a surface of the powered driving member and a surface configured to engage with the counter, the activation member being configured to move between a first position when the attachment member is not coupled to the powered driving member and a second position when the attachment member is coupled to the powered driving member.

5. The cutting tool of claim 4, further comprising a spring member, the spring member being in contact with the activation member to bias the activation member back towards the first position.

6. The cutting tool of claim 1, wherein the cutting tool comprises an extension member that extends from a surface of the cutting tool and the counter comprises an opening that extends at least partly through a portion of the counter, the extension member being positioned to extend through the opening, and

wherein the counter is configured to rotate with the extension member extending through the opening until the extension member contacts a side wall that defines a portion of the opening.

7. The cutting tool of claim 6, wherein the extension member extends from a cross bar that extends across the second side of the cutting tool.

8. The cutting tool of claim 6, wherein the opening is sized to allow a predetermined number of incremental rotations of the counter relative to the extension member until the extension member contacts the side wall and restricts further movement of the counter relative to the extension member.

9. The cutting tool of claim 1, wherein the first and second sides are on opposite sides of the cutting tool.

10. The cutting tool of claim 1, wherein the cutting tool comprises an acetabular reamer.

11. The cutting tool of claim 1, wherein the predetermined number of uses comprises an effective functional life of the cutting tool.

12. The cutting tool of claim 3, wherein the counter comprises a longitudinally moveable member.

13. The cutting tool of claim 3, wherein the counter comprises a visual indicator that the predetermined number of uses has been reached.

15. The cutting system of claim 13, wherein the cutting tool comprises an acetabular reamer and the drive shaft comprise a reamer shaft.

16. The cutting system of claim 13, wherein the limiting device comprises a counter member that is configured to move one increment to a new position each time the attachment member is coupled to the drive shaft.

17. The cutting system of claim 16, wherein the limiting device further comprises an activation member having a projection that is configured to engage with a surface of the drive shaft to move between a first position when the attachment member is not coupled to the drive shaft and a second position when the attachment member is coupled to the drive shaft, the activation member being positioned in contact with the counter member so that movement from the first position to the second position causes the counter member to advance the one increment.

18. The cutting system of claim 17, wherein the counter member rotates to move one increment to a new position.

19. The cutting system of claim 17, wherein the counter member translates longitudinally to move one increment to a new position.

20. The cutting system of claim 17, wherein the attachment member comprises a cross bar, the cross bar and the counter gear being configured to engage with one another to permit a limited amount of relative movement between the cross bar and the counter member, the limited amount of movement comprising a predetermined number of increments.

21. The cutting system of claim 20, wherein the predetermined number of increments comprises the number of uses of the cutting tool within its effective functional life.

14. A cutting system comprising:

a cutting tool comprising a cutting surface on a first side of the cutting tool and an attachment member on a second side of the cutting tool; and

a drive shaft having a receiving area and a coupling member, the receiving area being configured to receive the attachment member and the coupling member being configured to secure the cutting tool to the drive shaft,

wherein the cutting tool comprises an integrated limiting device configured to restrict the number of uses of the cutting tool by restricting the number of times that the attachment member can be coupled to the powered driving member.

22. A method of restricting the number of uses of a cutting tool, the method comprising:

coupling an attachment member of a cutting tool to a receiving area of a powered driving member, the coupling of the attachment member to the receiving area comprising rotating the cutting tool relative to the powered driving member;

causing, by the relative rotation of the cutting tool and powered driving member, an activation member on the cutting tool to contact a surface of the powered driving member, the contact of the activation member with the surface of the powered driving member causing the activation member to move from a first position to a second position;

incrementing a counter on the cutting tool by the movement of the activation member from the first position to the second position;

removing the cutting tool from the receiving area of the powered driving member; and

restricting further coupling of the attachment member to the receiving area of the powered driving member once a predetermined number of incrementing steps have occurred.

23. The method of claim 22, wherein the counter on the cutting tool comprises a counter gear that rotates one increment each time the activation member moves from the first position to the second position, the restricting step comprising:

restricting rotation of the counter gear once the predetermined number of incrementing steps have occurred.

24. The method of claim 22, wherein the counter on the cutting tool comprises a counter rod that translates longitudinally one increment each time the activation member moves from the first position to the second position, the restricting step comprising:

restricting longitudinal translation of the counter rod once the predetermined number of incrementing steps have occurred.

25. The method of claim 23, wherein the restricting of the rotation of the counter gear is achieved by positioning a non-movable engagement member on the cutting tool, the non-moveable engagement member extending through at least a portion of an opening in the counter gear, and wherein the non-moveable engagement member and opening in the counter gear permit relative movement between the counter gear and the non-moveable engagement member when the predetermined number of incrementing steps have not occurred and restrict relative movement between the counter gear and the non-moveable engagement member when the predetermined number of incrementing steps have occurred.

26. The method of claim 25, wherein a length of the opening at least partly determines the predetermined number of incrementing steps.

27. The method of claim 22, further comprising providing a visual indication that the predetermined number of incrementing steps have occurred.

28. The method of claim 27, wherein the providing of the visual indication comprises moving an indicator from inside of the cutting tool to outside of the cutting tool where it is visible to a user.

29. A method of determining an effective functional life of a medical cutting tool for cutting through bone, the method comprising:

(a) cutting through bone in a bone preparation area using the cutting tool;

(b) measuring a temperature of the bone in the bone preparation area;

(c) cutting through bone in a different bone preparation area;

(d) measuring a temperature of the bone in the different bone preparation area;

(e) repeating steps (a)-(d) until the temperature measured exceeds 50°

C.;

(f) calculating the number of bone preparation areas that can be prepared using the cutting tool until the temperature in a respective bone preparation area exceeds 50°

C.; and

(g) identifying the effective functional life of the cutting tool as the number calculated in step (f).