Ultrasonic surgical instruments with moving cutting implement

• US 8,961,547 B2
• Filed: 02/11/2010
• Issued: 02/24/2015
• Est. Priority Date: 02/11/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Dietz, Timothy G., Johnson, Gregory W., Conlon, Sean P., Mumaw, Daniel J., Morgan, Jerome R., Dannaher, William D., Vakharia, Omar J., Timm, Richard W., Miller, Matthew C., Robertson, Galen C.
• Primary Examiner(s): Nguyen, Victor
• Application Number:
  US12/703,893
• Publication Number:
  US 20110196404A1
• Time in Patent Office: 1,839 Days
• Field of Search: 606/27, 606/159, 606/169, 606170-171, 604/22, 600/437, 303/465.5
• US Class Current: 606/169
• CPC Class Codes: A61B 17/22004 using mechanical vibrations, e.g. ultrasonic shock waves A61B17/225 takes precedence
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 17/3207 Atherectomy devices working by cutting or abrading; Similar devices specially adapted for non-vascular obstructions A61B17/32037 takes precedence; endoscopic cutting instruments A61B17/320016
• CPC Class Codes: A61B 17/320783 through side-hole, e.g. sliding or rotating cutter inside catheter
• CPC Class Codes: A61B 2017/00296 mounted on an endoscope
• CPC Class Codes: A61B 2017/00778 Operations on blood vessels A61B2017/22097, A61B2017/320741 take precedence
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means

Abstract

In various embodiments, a surgical instrument for operation in an aqueous environment is provided. In at least one embodiment, the surgical instrument may include a hollow sheath and a blade disposed at least partially within the sheath. Coupled to the blade may be at least one ultrasonic transducer, which, in turn, may be coupled to a drive system. The drive system may be configured to deliver gross axial motions to the blade such that the blade translates with respect to the hollow sheath when the drive system is activated. Accordingly, tissue may be cut by the blade with gross axial movement of the blade and/or ultrasonic vibrational motion provided by the ultrasonic transducer(s). In alternative embodiments, the blade may be rotated axially instead of translated with respect to the hollow sheath.

Claims

1. A surgical instrument, comprising:

a hollow sheath;

a translatable ultrasonic blade movably disposed at least partially within the hollow sheath, wherein the translatable ultrasonic blade is configured to vibrate and translate along a longitudinal axis relative to the hollow sheath;

a first drive system comprising at least one ultrasonic transducer operably coupled to the translatable ultrasonic blade, wherein the at least one ultrasonic transducer is configured to generate longitudinal vibrations in the translatable ultrasonic blade when the first drive system is activated; and

a second drive system, comprising;

a motor; and

a linear motion generator operably coupled to the motor and to the translatable ultrasonic blade, wherein the linear motion generator is configured to communicate with the at least one transducer to deliver gross axial motions to the translatable ultrasonic blade and to the at least one ultrasonic transducer when the second drive system is activated, and wherein the translatable ultrasonic blade and the at least one ultrasonic transducer is configured to translate along the longitudinal axis with respect to the hollow sheath when the second drive system is activated.

2. The surgical instrument of claim 1, further comprising:

a plurality of openings in the hollow sheath;

at least one tooth on the translatable ultrasonic blade; and

a suction port communicating with the hollow sheath, wherein the suction port is configured to facilitate an application of suction to the plurality of openings such that tissue is drawn into the plurality of openings.

3. The surgical instrument of claim 1, wherein the hollow sheath comprises at least one opening, a first suction lumen, and a second suction lumen therein, wherein the first suction lumen and the second suction lumen communicate with the at least one opening for supplying suction thereto, and wherein the translatable ultrasonic blade is disposed at least partially within the first suction lumen.

4. The surgical instrument of claim 3, further comprising a first suction port communicating with the first suction lumen and a second suction port communicating with the second suction lumen.

5. The surgical instrument of claim 3, wherein the translatable ultrasonic blade extends through the at least one opening.

6. The surgical instrument of claim 1, wherein the hollow sheath further comprises a septum therein, wherein the septum includes a perforated portion.

7. The surgical instrument of claim 1, wherein the translatable ultrasonic blade further includes a lumen defined therein.

8. The surgical instrument of claim 1, wherein the hollow sheath comprises at least one opening including a beveled shearing surface.

9. A surgical instrument, comprising:

a hollow sheath;

a blade disposed at least partially within the hollow sheath;

a first drive system comprising at least one ultrasonic transducer operably coupled to the blade; and

a second drive system comprising a linear motion generator communicating with the at least one transducer to deliver gross axial motions to the blade and to the at least one ultrasonic transducer such that the blade and the at least one ultrasonic transducer translate with respect to the hollow sheath when the second drive system is activated, wherein the second drive system comprises a motor coupled to the linear motion generator, and wherein the linear motion generator comprises one of a rack-and-pinion mechanism, a slider-crank mechanism, a worm gear mechanism, a lead screw mechanism, and any combination thereof.

10. A surgical instrument, comprising:

a hollow sheath;

a blade disposed at least partially within the hollow sheath;

a first drive system comprising at least one ultrasonic transducer operably coupled to the blade; and

a second drive system comprising a linear motion generator communicating with the at least one ultrasonic transducer to deliver motions to the blade and to the at least one ultrasonic transducer, wherein the blade is configured to translate relative to the hollow sheath when the linear motion generator of the second drive system is activated, and wherein the second drive system comprises a trigger operably engaged with the at least one ultrasonic transducer.

11. A surgical instrument, comprising:

a hollow sheath;

a blade disposed at least partially within the hollow sheath, wherein the blade is configured to vibrate and translate along a longitudinal axis relative to the hollow sheath;

a first drive system comprising at least one translatable ultrasonic transducer operably coupled to the blade, wherein the blade is configured to vibrate when the first drive system is activated; and

a second drive system communicating with the at least one translatable ultrasonic transducer, wherein the second drive system comprises a linear motion generator, wherein the at least one translatable ultrasonic transducer is configured to translate relative to the second drive system and the blade is configured to translate relative to the hollow sheath when the linear motion generator of the second drive system is activated.

12. A surgical instrument, comprising:

a hollow sheath;

a movable drive assembly, comprising;

an ultrasonic blade disposed at least partially within the hollow sheath; and

at least one ultrasonic transducer operably coupled to the ultrasonic blade, wherein the at least one ultrasonic transducer is configured to generate longitudinal vibrations in the ultrasonic blade when the at least one ultrasonic transducer is activated; and

a drive system operably engageable with the movable drive assembly, wherein the drive system comprises;

a motor; and

a linear motion generator operably coupled to the motor, wherein the linear motion generator is configured to longitudinally displace the ultrasonic blade and the at least one ultrasonic transducer relative to the hollow sheath when the motor is activated.

13. The surgical instrument of claim 12, wherein the drive system is configured to displace the ultrasonic blade and the ultrasonic transducer in a gross axial motion relative to the hollow sheath.

14. A surgical instrument, comprising:

a hollow sheath;

a movable drive assembly, comprising;

a blade disposed at least partially within the hollow sheath, wherein the blade comprises a distal shearing surface and a proximal attachment portion; and

at least one transducer operably coupled to the blade, wherein the transducer is directly attached to said proximal attachment portion; and

a drive system operably engageable with the movable drive assembly, wherein the drive system comprises a linear motion generator configured to longitudinally displace the blade and the transducer relative to the hollow sheath, and wherein the drive system is directly attached to the proximal attachment portion.