Expandable bladder for tyre-curing apparatuses, a manufacturing method thereof, and a process for manufacturing tyres for vehicle wheels

• US 8,961,857 B2
• Filed: 10/18/2012
• Issued: 02/24/2015
• Est. Priority Date: 10/31/2003
• Status: Expired due to Fees

• Current Assignee: Pirelli Tyre SPA (Pirelli & C SPA)
• Original Assignee: Pirelli Tyre SPA (Pirelli & C SPA)
• Inventors: Lo Presti, Gaetano, Noto, Rodolfo, De Gese, Ignazio, Pozzati, Giovanni, Loprevite, Massimo
• Primary Examiner(s): BELL, WILLIAM P
• Application Number:
  US13/654,816
• Publication Number:
  US 20130333825A1
• Time in Patent Office: 859 Days
• Field of Search: 264/326, 264/501, 264/315, 156/123, 156/126, 156/130.3, 425/52
• US Class Current: 264/326
• CPC Class Codes: B29C 43/3642 Bags, bleeder sheets or cauls for isostatic pressing
• CPC Class Codes: B29C 65/56 using mechanical means or mechanical connections, e.g. form-fits
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/1222 comprising at least a lapped joint-segment
• CPC Class Codes: B29C 66/1224 comprising at least a butt joint-segment
• CPC Class Codes: B29C 66/1248 Interpenetrating groove joints interpenetrating fingered joints B29C66/139
• CPC Class Codes: B29C 66/5326 said single elements being substantially flat
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/8221 Scissor or lever mechanisms, i.e. involving a pivot point
• CPC Class Codes: B29C 66/83413 cooperating rollers, cylinders or drums
• CPC Class Codes: B29D 2030/0655 Constructional or chemical features of the flexible cores
• CPC Class Codes: B29D 2030/2614 Bladders associated with the building drum, e.g. bladders used for the toroidal expansion, bladders for turning-up the plies
• CPC Class Codes: B29D 30/0601 Vulcanising tyres; Vulcanising presses for tyres
• CPC Class Codes: B29D 30/0654 Flexible cores therefor, e.g. bladders, bags, membranes, diaphragms elastic cores or mandrels for shaping of plastics B29C33/505; bags for isostatic pressing in compression moulding B29C43/12, B29C43/3642
• CPC Class Codes: B29D 30/0662 Accessories, details or auxiliary operations
• CPC Class Codes: B29K 2007/00 Use of natural rubber as moulding material
• CPC Class Codes: B29K 2019/00 Use of rubber not provided for in a single one of main groups B29K2007/00 - B29K2011/00, as moulding material
• CPC Class Codes: B29K 2021/00 Use of unspecified rubbers as moulding material
• CPC Class Codes: B29K 2023/22 Copolymers of isobutene, e.g. butyl rubber
• CPC Class Codes: B29K 2083/00 : Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
• CPC Class Codes: B29K 2105/0088 : Blends of polymers
• CPC Class Codes: B29L 2022/025 : Bladders
• CPC Class Codes: B32B 25/04 : comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a layer of a particular substance B32B9/043; next to a bituminous or tarry layer B32B11/044; next to a water setting substance layer B32B13/042; next to a metal layer B32B15/06; next to a glass layer B32B17/063; next to a layer formed of natural mineral fibres or particles B32B19/043; next to a wood layer B32B21/045; next to a cellulosic plastic layer B32B23/046
• CPC Class Codes: B32B 3/06 : for securing layers together; for attaching the product to another member, e.g. to a support , or to another product, e.g. groove/tongue, interlocking
• CPC Class Codes: B32B 7/08 : by mechanical means
• CPC Class Codes: Y10T 428/1386 : Natural or synthetic rubber or rubber-like compound containing

Abstract

An expandable bladder has at least one first layer of butyl material and one second layer of silicone material, radially external to the first layer. The first and second layers have an undulated interface profile defining mechanical-engagement elements between the first and second elastomer materials. A process for manufacturing bladder as well as a tire molding and vulcanizing apparatus incorporating the bladder.

Claims

1. A method of manufacturing an expandable bladder for tyre-vulcanising apparatuses, comprising the steps of:

preparing at least one first elongated element comprising a first raw elastomer material and at least one second elongated element including a second raw elastomer material having a different composition from that of the first elastomer material;

laying said first elongated element on a toroidal support in the form of coils wound around a geometric axis of said toroidal support so as to form a first layer of said first elastomer material;

laying said second elongated element on said toroidal support in the form of coils wound around the geometric axis of said toroidal support so as to form a second layer of said second elastomer material at a radially external position to said first layer, said first and second layers having an undulated interface profile wherein said interface profile defines mechanical-engagement elements between the first and second elastomer materials;

mutually coupling the first and second elongated elements in the longitudinal extension of same for preparing a continuous strip-like element that is wound around the geometric axis of said toroidal support during the layering step;

wherein the coupling step is carried out simultaneously with winding of the strip-like element on said toroidal support at a point of mutual coupling between the elongated elements located on said toroidal support; and

vulcanising said bladder.

2. The method as claimed in claim 1, wherein said interface profile has a wave height and a wave pitch in which the wave height is at least as high as one tenth of the wave pitch.

3. The method as claimed in claim 2, wherein the wave height is higher than half the wave pitch.

4. The method as claimed in claim 1, wherein said mechanical-engagement elements have portions of mutual undercut constraint.

5. The method as claimed in claim 1, wherein at least one of said first and second elongated elements has a flattened cross-section conformation.

6. The method as claimed in claim 1, wherein at least one of said first and second elongated elements has a substantially triangular cross-section conformation.

7. The method as claimed in claim 1, wherein at least one of said first and second elongated elements has a substantially trapezoidal cross-section conformation.

8. The method as claimed in claim 1, wherein preparation of the continuous strip-like element comprises the steps of:

delivering the first elongated element through a first delivery member;

delivering the second elongated element through a second delivery member simultaneously with delivery of the first elongated element;

guiding the first and second elongated elements in converging direction with respect to each other toward a point of mutual coupling.

9. The method as claimed in claim 8, wherein delivery of the first and second elongated elements takes place by extrusion through a first and a second extruders respectively, which are part of said first and second delivery members.

10. The method as claimed in claim 1, wherein the continuous strip-like element is made by co-extrusion of the first and second elongated elements through the same extruder die.

11. The method as claimed in claim 1, wherein following the coupling step, each of said elongated elements has a base portion integral with a base portion of the other elongated element, and at least one of said elongated elements has an apex transversely projecting from the base portion with respect to a mutual-alignment direction of the base portions.

12. The method as claimed in claim 11, wherein the first and second elongated elements are coupled at mutually offset positions transversely of a direction of mutual alignment of the base portions so that each elongated element has said apex projecting in the opposite direction with respect to the apex of the other elongated element.

13. The method as claimed in claim 11, wherein the apex of an elongated element is turned up against a base portion of the other elongated element.

14. The method as claimed in claim 1, wherein laying of each of said first and second elongated elements comprises the steps of:

delivering the elongated element from a delivery member disposed close to the toroidal support to apply said elongated element onto the support itself;

giving the toroidal support a rotatory motion for circumferential distribution around the geometric rotation axis so that the elongated element is circumferentially distributed on the toroidal support; and

carrying out controlled relative transverse-distribution displacements between the toroidal support and the delivery member to form said coils.

15. The method as claimed in claim 1, further comprising the step of applying at least one third layer radially internal to said first layer, onto the toroidal support, which third layer is of an elastomer material cross-linkable with said first elastomer layer.

16. The method as claimed in claim 1, further comprising the step of applying a fourth layer at a radially external position to said second layer, said fourth layer being of an elastomer material cross-linkable with at least said second elastomer material.

17. The method as claimed in claim 1, wherein said first elastomer material comprises a polymeric butyl base and said second elastomer material comprises a polymeric silicone base.

18. The method as claimed in claim 1, wherein during the bladder-vulcanising step at least one step of injecting elastomer material in said mould is carried out to form at least one additional coating layer on the bladder.

19. A method of manufacturing an expandable bladder for tyre-vulcanising apparatuses, comprising the steps of:

preparing at least one first elongated element comprising a first raw elastomer material and at least one second elongated element including a second raw elastomer material having a different composition from that of the first elastomer material;

laying said first elongated element on a toroidal support in the form of coils wound around a geometric axis of said toroidal support so as to form a first layer of said first elastomer material;

laying said second elongated element on said toroidal support in the form of coils wound around the geometric axis of said toroidal support so as to form a second layer of said second elastomer material at a radially external position to said first layer, said first and second layers having an undulated interface profile wherein said interface profile defines mechanical-engagement elements between the first and second elastomer materials;

wherein the first and second elongated elements are simultaneously laid on said toroidal support at points mutually spaced apart in a circumferential direction; and

vulcanising said bladder.

20. The method of claim 19, wherein said interface profile has a wave height and a wave pitch in which the wave height is at least as high as one tenth of the wave pitch.

21. The method of claim 20, wherein the wave height is higher than half the wave pitch.

22. The method of claim 19, wherein said mechanical-engagement elements have portions of mutual undercut constraint.

23. The method of claim 19, wherein at least one of said first and second elongated elements has a flattened cross-section conformation.

24. The method of claim 19, wherein at least one of said first and second elongated elements has a substantially triangular cross-section conformation.

25. The method of claim 19, wherein at least one of said first and second elongated elements has a substantially trapezoidal cross-section conformation.

26. The method of claim 19, further comprising the steps of:

delivering the first elongated element through a first delivery member;

delivering the second elongated element through a second delivery member simultaneously with delivery of the first elongated element;

guiding the first and second elongated elements in converging direction with respect to each other toward a point of mutual coupling.

27. The method of claim 26, wherein delivery of the first and second elongated elements takes place by extrusion through a first and a second extruders respectively, which are part of said first and second delivery members.

28. The method of claim 19, wherein the simultaneous laying step is carried out simultaneously with winding of the strip-like element on the toroidal support at a point of mutual coupling between the elongated elements located on the toroidal support.

29. The method of claim 19, wherein following the simultaneous laying step, each of said elongated elements has a base portion integral with a base portion of the other elongated element, and at least one of said elongated elements has an apex transversely projecting from the base portion with respect to a mutual-alignment direction of the base portions.

30. The method of claim 29, wherein the first and second elongated elements are simultaneous laid at mutually offset positions transversely of a direction of mutual alignment of the base portions so that each elongated element has said apex projecting in the opposite direction with respect to the apex of the other elongated element.

31. The method of claim 29, wherein the apex of an elongated element is turned up against a base portion of the other elongated element.

32. The method of claim 19, wherein laying of each of said first and second elongated elements comprises the steps of:

delivering the elongated element from a delivery member disposed close to the toroidal support to apply said elongated element onto the support itself;

giving the toroidal support a rotatory motion for circumferential distribution around the geometric rotation axis so that the elongated element is circumferentially distributed on the toroidal support; and

carrying out controlled relative transverse-distribution displacements between the toroidal support and the delivery member to form said coils.

33. The method of claim 19, further comprising the step of applying at least one third layer radially internal to said first layer, onto the toroidal support, which third layer is of an elastomer material cross-linkable with said first elastomer layer.

34. The method of claim 19, further comprising the step of applying a fourth layer at a radially external position to said second layer, said fourth layer being of an elastomer material cross-linkable with at least said second elastomer material.

35. The method of claim 19, wherein said first elastomer material comprises a polymeric butyl base and said second elastomer material comprises a polymeric silicone base.

36. The method of claim 19, wherein during the bladder-vulcanising step at least one step of injecting elastomer material in said mould is carried out to form at least one additional coating layer on the bladder.

37. A method of manufacturing an expandable bladder for tyre-vulcanising apparatuses, comprising the steps of:

preparing at least one first elongated element comprising a first raw elastomer material and at least one second elongated element including a second raw elastomer material having a different composition from that of the first elastomer material;

laying said first elongated element on a toroidal support in the form of coils wound around a geometric axis of said toroidal support so as to form a first layer of said first elastomer material;

laying said second elongated element on said toroidal support in the form of coils wound around the geometric axis of said toroidal support so as to form a second layer of said second elastomer material at a radially external position to said first layer, said first and second layers having an undulated interface profile wherein said interface profile defines mechanical-engagement elements between the first and second elastomer materials; and

vulcanising said bladder;

wherein during the bladder-vulcanising step at least one step of injecting elastomer material in said mould is carried out to form at least one additional coating layer on the bladder.