Capacitor coupled cable shield feedthrough

• US 8,963,015 B2
• Filed: 01/18/2011
• Issued: 02/24/2015
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Wittkop, Adam Joseph
• Primary Examiner(s): Edmonds, Lisa Lea
• Assistant Examiner(s): Augustin, Christopher L
• Application Number:
  US13/008,622
• Publication Number:
  US 20120181079A1
• Time in Patent Office: 1,498 Days
• Field of Search: 174/360, 174/75.C, 174/78, 174/74.R, 174/260, 361/321.6, 361/203, 361/301.2, 333/245, 29/254.1, 298/68, 298/54, 298/57, 298/67, 295/644, 295/645
• US Class Current: 174/260
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: H02G 3/0666 with means clamping the armour of the conductor H02G3/0675, H02G3/0683 take precedence
• CPC Class Codes: H05K 9/0018 with provisions to reduce aperture leakages in walls, e.g. terminals, connectors, cables
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor

Abstract

Shielding performance and protection from radiated RF energy at a cable'"'"'s point of entry to an enclosure are improved when a shield of the cable is AC coupled around an entire opening of the enclosure using a discoidal capacitor. The capacitor may be electrically coupled to the shield and the enclosure around the entire inner and outer circumferences of the discoidal capacitor. Compared to traditional DC coupling or the use of a drain wire and traditional capacitor, using the discoidal capacitor lowers inductance and improves shielding of the opening itself while improving AC filtering characteristics and preventing ground loops.

Claims

1. An apparatus for terminating a shield of a cable to an enclosure comprising:

the cable having one or more insulated conductors and the shield disposed to surround the one or more insulated conductors;

the enclosure having a first wall, wherein the first wall has an opening through which the cable is passed, the enclosure being electrically conductive at the opening;

a capacitor in a cylindrical or tube shape having i. a first terminal disposed around an inner circumference of the capacitor wherein the first terminal of the capacitor is in substantially continuous contact with the shield of the cable at an outer circumference of the shield; and

ii. a second terminal disposed around an outer circumference of the capacitor wherein the second terminal of the capacitor is in substantially continuous contact at an inner circumference of the opening in the enclosure, forming an electrical connection between the capacitor and the enclosure.

2. The apparatus of claim 1, wherein the capacitor has a capacitance range of 1000 picofarads (pf) to 10,000 pf.

3. The apparatus of claim 1, wherein the substantially continuous contact of the first terminal of the capacitor to the shield of the cable comprises a solder attachment of the first terminal and the shield of the cable around the outer circumference of the shield.

4. The apparatus of claim 1, wherein the substantially continuous contact of the second terminal of the capacitor comprises a press fit of the second terminal to fingers of a spring washer, wherein the fingers of the spring washer are disposed around an inner circumference of the spring washer and an outer circumference of the spring washer is uniformly coupled both electrically and mechanically to an inner face of the opening in the enclosure around the inner circumference of the opening in the enclosure.

5. The apparatus of claim 1, wherein the substantially continuous contact of the second terminal of the capacitor comprises a press fit of the second terminal to an inner face of the opening in the enclosure around the inner circumference of the opening.

6. The apparatus of claim 1, wherein the substantially continuous contact of the second terminal of the capacitor comprises a solder attachment of the second terminal to an inner face of the opening in the enclosure around the inner circumference of the opening.

7. The apparatus of claim 1, wherein the shield of the cable is a braided electrical filament sheath or a foil wrapper.

8. The apparatus of claim 1, wherein the substantially continuous contact of the first terminal of the capacitor comprises a conductive epoxy attachment of the first terminal and the shield of the cable around the outer circumference of the shield.

9. A method of terminating a shield of a cable comprising:

providing the cable having one or more insulated conductors, the shield that surrounds the insulated conductors along a length of the cable, and an outer insulator that surrounds the shield;

providing an enclosure having sides with at least one side having an opening;

providing a capacitor in a shape of a cylinder with a center terminal at an inner circumference of the cylinder and a outer terminal at an outer circumference of the cylinder, wherein an inner diameter of the capacitor is approximately equal to an outer diameter of the shield;

stripping the outer insulator at one end of the cable to expose the shield;

inserting the cable into the capacitor until an exposed portion of the shield overlaps the center terminal of the capacitor around a circumference of the shield;

electrically attaching the center terminal of the capacitor to the shield around a circumference of overlap between the center terminal and the shield;

inserting the capacitor into the opening in the at least one side of the enclosure; and

electrically attaching the outer terminal of the capacitor to the at least one side of the enclosure substantially continuously around an outer circumference of the capacitor.

10. The method of claim 9, wherein electrically attaching the center terminal of the capacitor to the shield around the circumference of overlap between the center terminal and the shield comprises disposing a substantially continuous solder connection between the center terminal and the shield.

11. The method of claim 9, wherein electrically attaching the center terminal of the capacitor to the shield around the circumference of overlap between the center terminal and the shield comprises disposing a substantially continuous conductive epoxy connection between the center terminal and the shield.

12. The method of claim 9, wherein electrically attaching the outer terminal of the capacitor to the enclosure substantially continuously around the outer circumference of the capacitor comprises fitting a spring washer to the opening of the enclosure such that fingers of the spring washer electrically and mechanically contact the outer terminal of the capacitor at intervals around the outer circumference of the capacitor.

13. The method of claim 9, wherein electrically attaching the outer terminal of the capacitor to the enclosure substantially continuously around the outer circumference of the capacitor comprises press fitting the outer terminal of the capacitor into the opening of the enclosure.

14. The method of claim 9, wherein electrically attaching the outer terminal of the capacitor to the enclosure substantially continuously around the outer circumference of the capacitor comprises disposing the capacitor in the opening of the enclosure and disposing a substantially continuous solder connection between the outer terminal of the capacitor to the enclosure around the outer circumference of the capacitor.

15. The method of claim 9, wherein electrically attaching the outer terminal of the capacitor to the enclosure substantially continuously around the outer circumference of the capacitor comprises disposing the capacitor in the opening of the enclosure and disposing a substantially continuous conductive epoxy connection between the outer terminal of the capacitor to the enclosure around the outer circumference of the capacitor.

16. A method of providing an AC coupled termination of a shielded cable to an enclosure using a capacitor in the shape of a cylinder, disk, or tube with terminals at a center circumference and an outer circumference of the capacitor, the method comprising:

providing the shielded cable having one or more inner conductors and a shield that cylindrically encloses the one or more inner conductors;

at one end of the shielded cable, attaching a center terminal of the capacitor to the shield so that the center terminal is in continuous electrical contact with the shield around a circumference of the shield perpendicular to the one or more inner conductors;

electrically connecting an outer terminal of the discoidal capacitor to the enclosure wherein the electrical connection is uniformly contacted around a circumference of the outer terminal and an inner circumference of an opening disposed in the enclosure.

17. The method of claim 16, wherein the capacitor is in a range from 1000 picofarads to 10,000 picofarads.

18. The method of claim 16, further comprising electrically connecting an opposite end of the shielded cable to a ground point using a direct current (DC) connection.

19. The method of claim 18 wherein attaching the center terminal of the capacitor to the shield comprises disposing solder or conductive epoxy at an interface between the capacitor and the shield around an entire circumference of the interface.