Optical film for preventing optical coupling

• US 8,964,146 B2
• Filed: 04/14/2010
• Issued: 02/24/2015
• Est. Priority Date: 04/15/2009
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Hao, Encai, Kolb, William Blake, Wheatley, John A., Lu, Fei, Haag, Adam D.
• Primary Examiner(s): NGO, HUYEN LE
• Application Number:
  US13/264,254
• Publication Number:
  US 20120038850A1
• Time in Patent Office: 1,777 Days
• Field of Search: 349/61, 349/62, 359/352, 359/452
• US Class Current: 349/62
• CPC Class Codes: G02B 6/0011 the light guides being planar or of plate-like form
• CPC Class Codes: G02B 6/0088 of the light guide or other optical sheets in the package
• CPC Class Codes: G02F 1/133606 including a specially adapted diffusing, scattering or light controlling members

Abstract

Optical constructions are disclosed. A disclosed optical construction includes first and second optical layers having first and second major surfaces that face each other and are separated by an air gap. The first and second surfaces are susceptible to physically contacting each other at a location in the air gap. The optical construction further includes an optical film that is disposed at the location to prevent the first and second major surfaces from contacting each other at the location. The optical film has an effective index of refraction that is not greater than about 1.3.

Claims

1. An optical construction comprising first and second optical layers having first and second major surfaces facing each other and being separated by an air gap, the first and second surfaces being susceptible to physically contacting each other at a location in the air gap, the optical construction comprising an optical film disposed at the location to prevent the first and second major surfaces from contacting each other at the location, the optical film having an effective index of refraction that is not greater than about 1.3.

2. The optical construction of claim 1, wherein the optical film comprises a plurality of voids.

3. The optical construction of claim 1, wherein the optical film comprises a binder, a plurality of particles and a plurality of interconnected voids.

4. The optical construction of claim 1, wherein the optical film has an effective index of refraction that is not greater than about 1.2.

5. The optical construction of claim 1, wherein the optical film has an effective index of refraction that is not greater than about 1.1.

6. An optical assembly comprising:

a first optical layer;

an optical construction comprising;

a second optical layer; and

an optical film disposed between the first and second optical layers and having an effective index of refraction that is not greater than about 1.3, wherein substantial portions of each two neighboring major surfaces of the second optical layer and the optical film in the optical construction are in physical contact with each other; and

an air gap disposed between the first optical layer and the optical construction, such that when the first optical layer is brought into physical contact with the optical film, no optical coupling occurs between the first and second optical layers.

7. The optical assembly of claim 6, wherein at least one of the first and second optical layers is a prismatic light redirecting layer or a reflective polarizer layer.

8. The optical assembly of claim 6, wherein the optical film comprises a binder, a plurality of particles and a plurality of interconnected voids.

9. The optical assembly of claim 6, wherein the optical film has an effective index of refraction that is not greater than about 1.2.

10. The optical assembly of claim 6, wherein the optical film has an effective index of refraction that is not greater than about 1.1.

11. The optical assembly of claim 6, wherein the optical film has an optical haze that is not greater than about 2%.

12. The optical assembly of claim 6, wherein the optical film has an optical haze that is not greater than about 1%.

13. The optical assembly of claim 6, wherein at least 50% of each two neighboring major surfaces in the optical construction are in physical contact with each other.

14. The optical assembly of claim 6, wherein at least 70% of each two neighboring major surfaces in the optical construction are in physical contact with each other.

15. The optical assembly of claim 6, wherein at least 90% of each two neighboring major surfaces in the optical construction are in physical contact with each other.

16. The optical assembly of claim 6, wherein the optical film is coated on the second optical layer.

17. The optical assembly of claim 6, wherein the optical film has a minimum thickness that is not less than about 1 micrometer.

18. The optical assembly of claim 6 further comprising a liquid crystal panel disposed on the first optical layer.

19. A display system comprising:

a light source;

a liquid crystal panel receiving light from the light source;

a first major surface of a first optical layer disposed between the liquid crystal panel and the light source;

a second major surface of a second optical layer disposed between the first major surface and the light source;

an air gap separating the first and second major surfaces; and

an optical film disposed between the first and second major surfaces for preventing the two major surfaces from physically contacting each other, the optical film comprising a binder, a plurality of particles and a plurality of interconnected voids.

20. The display system of claim 19, wherein at least one of the first and second major surfaces is a major surface of a prismatic light redirecting layer or a reflective polarizer layer.

21. The display system of claim 19, wherein the optical film has a thickness that is not less than about 1 micron.

22. A light source comprising:

a lightguide;

one or more lamps disposed along an edge of the light guide; and

an optical film disposed on at least a portion of the lightguide for preventing optical loss when the lightguide comes into physical contact with an object, the optical film having a thickness that is not less than about 1 micron, and an effective index of refraction that is not greater than about 1.3.

23. The light source of claim 22, wherein the optical film has an effective index of refraction that is not greater than about 1.2.

24. The light source of claim 22, wherein the optical film comprises a plurality of particles and a plurality of voids dispersed in a medium, the optical film having an effective index of refraction that is less than an index of refraction of the medium.