Means to detect damage in composite material panels

• US 8,964,172 B1
• Filed: 09/27/2010
• Issued: 02/24/2015
• Est. Priority Date: 09/27/2010
• Status: Active Grant

• Current Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Breiholz, Arlen E., Morgan, Peter J., Potts, Thomas A.
• Primary Examiner(s): Stock, Jr., Gordon J
• Application Number:
  US12/890,758
• Time in Patent Office: 1,611 Days
• Field of Search: None
• US Class Current: 356/73.1
• CPC Class Codes: G01L 1/242 the material being an optical fibre
• CPC Class Codes: G01M 11/083 by using an optical fiber in contact with the device under test [DUT]
• CPC Class Codes: G01M 11/086 Details about the embedment of the optical fiber within the DUT
• CPC Class Codes: G01M 11/3109 Reflectometers detecting the back-scattered light in the time-domain, e.g. OTDR
• CPC Class Codes: G01M 11/3136 for testing of multiple fibers
• CPC Class Codes: G01M 5/0033 by determining damage, crack or wear
• CPC Class Codes: G01M 5/0091 by using electromagnetic excitation or detection

Abstract

The present disclosure describes an apparatus including a composite panel. The apparatus includes a first composite panel including a first optical fiber embedded therein, the first optical fiber being arranged in a pattern, and a first input port connected to a first end of the first optical fiber, the first input port configured to receive an optical signal from an optical time domain reflectometer. The optical time domain reflectometer is configured to send the optical signal through the first input port and measure a strength of a reflected optical signal that is reflected back from the first optical fiber, wherein the strength indicates a measured optical impedance of the first optical fiber. A measured optical impedance that is substantially the same as a baseline optical impedance for the fiber indicates no damage, while a measured optical impedance that differs from the baseline optical impedance by a predetermined threshold indicates damage.

Claims

1. An apparatus comprising:

a plurality of panels;

comprising;

a first composite panel including a first optical fiber embedded therein, the first optical fiber being arranged in a first pattern; and

a second composite panel including a second optical fiber embedded therein, the second optical fiber being arranged in a second pattern; and

means for detecting continuously along the extent of at least said first optical fiber and said second optical fiber, an existence of and a location of physical impact caused broken or kinked portions of one of said first optical fiber and said second optical fiber, comprising;

a time domain reflectometer;

a switch coupled to said time domain reflectometer;

one or more optical transmitters and receivers coupled to said switch;

a first input port connected to a first end of the first optical fiber, the first input port configured to receive an optical signal from one of the one or more optical transmitters and receivers;

a second input port configured to connect to a first end of the second optical fiber and another one of the one or more optical transmitters and receivers; and

a first reflector connected to a second end of the first optical fiber.

2. The apparatus of claim 1, wherein the first pattern is a serpentine pattern.

3. The apparatus of claim 1, wherein the second pattern is a circular pattern.

4. The apparatus of claim 1, wherein the first pattern is a grid pattern.

5. The apparatus of claim 1, further comprising a third composite panel including a third optical fiber embedded therein, the third optical fiber being arranged in a third pattern.

6. The apparatus of claim 5, wherein the time domain reflectometer is configured to send the optical signal through the first input port and measure a strength of a reflected optical signal that is reflected back from the first optical fiber, wherein the strength of the reflected optical signal indicates a measured breakage or kinking characteristic of said first optical fiber.

7. The apparatus of claim 6, wherein the measured breakage or kinking characteristic is compared to a baseline breakage or kinking characteristic of the first optical fiber to determine damage.

8. The apparatus of claim 6, wherein the time domain reflectometer includes a memory configured to store a measured optical impedance.

9. The apparatus of claim 7, wherein a measured breakage or kinking characteristic that is substantially the same as the baseline breakage or kinking characteristic indicates no damage, and wherein a measured breakage or kinking characteristic that differs from the baseline breakage or kinking characteristic by a predetermined threshold indicates damage.

10. The apparatus of claim 8, further comprising:

a damage detector configured to receive a measured optical impedance from the optical time domain reflectometer; and

a database storing at least a baseline optical impedance of the first optical fiber,

wherein the damage detector compares the measured optical impedance to the baseline optical impedance of the first optical fiber to determine if damage exists.

11. The apparatus of claim 10, wherein the time domain reflectometer, the damage detector, and the database are contained within a common housing.

12. An apparatus comprising:

a first composite panel including a first optical fiber embedded therein, the first optical fiber being arranged in a pattern;

a first input port connected to a first end of the first optical fiber, the first input port configured to receive an optical signal;

a first optical transmitter and receiver connected to the first input port;

a second composite panel including a second optical fiber embedded therein, the second optical fiber being arranged in a pattern; and

a second input port connected to a first end of the second optical fiber, the second input port configured to receive an optical signal;

a second optical transmitter and receiver connected to the second input port;

an optical time domain reflectometer connected to the first optical transmitter and receiver;

wherein the optical time domain reflectometer is connected to the first optical transmitter and receiver through a switch; and

wherein the optical time domain reflectometer is configured to control the operation of the first optical transmitter and receiver and the second optical transmitter and receiver sequentially, and is further configured to measure a strength of a reflected optical signal that is reflected back from the first optical fiber and the second optical fiber, wherein the strength of the reflected optical signal indicates a measured physical impact induced breakage or kinking characteristic of the first optical fiber and the second optical fiber, at any location along said first optical fiber and said second optical fiber.