Dual clutch transmission having simplified controls

• US 8,968,136 B2
• Filed: 05/20/2008
• Issued: 03/03/2015
• Est. Priority Date: 04/18/2008
• Status: Expired due to Fees

• Current Assignee: BorgWarner Incorporated
• Original Assignee: BorgWarner Incorporated
• Inventors: Koenig, Melissa, Buchanan, Mark
• Primary Examiner(s): Krause, Justin
• Assistant Examiner(s): Vu, Alexander
• Application Number:
  US12/937,300
• Publication Number:
  US 20110030493A1
• Time in Patent Office: 2,478 Days
• Field of Search: 743/30, 743/35, 475/116, 475/120, 475/121, 475/127, 475/128, 475/130
• US Class Current: 475/120
• CPC Class Codes: F16H 2200/0047 the gear ratios comprising five forward speeds
• CPC Class Codes: F16H 3/006 power being selectively transmitted by either one of the parallel flow paths
• CPC Class Codes: F16H 3/093 with two or more countershafts
• CPC Class Codes: F16H 61/0206 Layout of electro-hydraulic control circuits, e.g. arrangement of valves for control of actuators selecting and moving final output members, e.g. shift forks F16H61/2807
• CPC Class Codes: F16H 61/0251 Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
• CPC Class Codes: F16H 61/688 with two inputs, e.g. selection of one of two torque-flow paths by clutches
• CPC Class Codes: Y10T 74/19149 with fluid drive
• CPC Class Codes: Y10T 74/19228 Multiple concentric clutch shafts
• CPC Class Codes: Y10T 74/20024 Fluid actuator

Abstract

A dual clutch transmission (500) having a plurality of forward gears and at least one reverse gear (582) where the first gear is operatively engaged by a one-way clutch (594). A pair of actuator control valves (270, 272) is employed to move actuators to engage selective ones of the forward gear sets. A multiplex valve (284) is disposed in fluid communication between the pair of actuator control valves (270, 272) and the actuators associated with the forward gears of the transmission and is adapted to selectively provide fluid communication to the actuators to thereby select the forward gear ratios. A manual valve (185) is operatively connected to the gear shift selector (187) to control the actuator associated with reverse gear (582).

Claims

1. A dual clutch transmission (500) having a plurality of forward gears and at least one reverse gear (582) for providing rotational output in two directions and at different gear ratios through a countershaft, said dual clutch transmission (500) comprising:

a first gear set (570) operatively engaged with a first input shaft (520) by a one-way clutch (594) to provide a first gear;

a plurality of other gear sets (572, 574, 576, 578);

first and second actuators (526) adapted to selectively engage the plurality of other gear sets with either the first input shaft (520) or a second input shaft (522) to selectively provide torque translation through the plurality of forward gears providing second, third, fourth and fifth gears;

the gear sets selectively engaged with the first input shaft by the first actuator providing third and fifth gears, the gear sets selectively engaged with the second input shaft by the second actuator providing second and fourth gears;

a hydraulic circuit (110) having a source of pressurized fluid (112);

a pair of actuator control valves (270, 272) in fluid communication with the source of pressurized fluid (112), said pair of actuator control valves (270, 272) adapted to move said actuators to engage selective ones of the forward gear sets;

a multiplex valve (284) disposed in fluid communication between said pair of actuator control valves (270, 272) and the actuators associated with the forward gears of said transmission and adapted to selectively provide fluid communication to said actuators to thereby select the forward gear ratios; and

a manual valve (185) operatively connected to a gear shift selector (187) and in fluid communication with said source of pressurized fluid (112), said manual valve operable to control a reverse actuator associated with the reverse gear (582) in response to selection of the reverse gear (582) by said gear shift selector (187) to move said actuator into and out of engagement with the reverse gear set to selectively engage the reverse gear with the second input shaft;

wherein only the first and second actuators selectively engage second through fifth gears, only the reverse actuator selectively engages reverse gear; and

only the one-way clutch engages first gear.

2. The dual clutch transmission (500) as set forth in claim 1 wherein said multiplex valve (284) includes a valve body (285) and a valve member (287) moveably supported within said valve body (285), said hydraulic circuit (110) further including first and second clutch actuation valves (124, 126) in fluid communication with said source of pressurized fluid (112) with each of said first and second clutch actuation valves (124, 126) corresponding to one of the clutches (560, 562) of the dual clutch transmission (500) so as to provide pressurized fluid to each of the corresponding ones of the clutches of the dual clutch transmission to actuate same and also adapted to provide pressurized fluid to either side of the valve member (287) of the multiplex valve (284) thereby controlling the actuation of said multiplex valve (284) and the selection of the forward gear ratios of the transmission.

3. The dual clutch transmission (500) as set forth in claim 1 wherein said first gear set (570) comprises a first gear pinion rotatably mounted on an input shaft (520) as a driving gear having a diameter sufficient to place the one-way clutch (594) between the input shaft (520) and the first gear pinion, the first gear pinion engaging a driven gear on the countershaft.

4. A dual clutch transmission comprising:

a first input shaft (520) with a first gear pinion (570), a third gear pinion (574), and a fifth gear pinion (578) rotatably mounted on the first input shaft;

a first input clutch (560) selectively engaging the first input shaft with an engine input shaft (524) to selectively drive the first input shaft;

a second input shaft (522) with a reverse gear pinion (582), a second gear pinion (572), and a fourth gear pinion (576) rotatably mounted on the second input shaft;

a second input clutch (562) selectively engaging the second input shaft with an engine input shaft (524) to selectively drive the first input shaft;

a countershaft (550) selectively driven by the first input shaft and the second input shaft to provide output from the dual clutch transmission;

a first actuator (286) selectively engaging the third and fifth gear pinions with the first input shaft;

a second actuator (288) selectively engaging the second and fourth gear pinions with the second input shaft;

a reverse actuator (300) selectively engaging the reverse gear pinion with the second input shaft;

a multiplex valve (284) controlling the first and second actuators, the multiplexing valve shifted between positions to control the first and second actuators by a first clutch actuation valve (124) that supplies pressure to shift the multiplex valve to one position and a second clutch actuation valve (126) that supplies pressure to shift the multiplex valve to another position;

wherein the first and second clutch actuation valves also selectively provide pressurized fluid to actuate the first and second input clutches.

5. The dual clutch transmission as set forth in claim 4 further comprising a one-way clutch (594) positioned between the first input shaft and the first gear pinion, wherein to provide first gear the countershaft is driven by the first input shaft which rotates the first gear pinion through the one-way clutch, and the first gear pinion engages a first driven gear (552) on the countershaft to rotate the countershaft.

6. The dual clutch transmission as set forth in claim 5 wherein the first and second input clutches are driven by an engine input sprocket (528) that is driven by the engine input shaft.

7. The dual clutch transmission as set forth in claim 6 further comprising a damper (530) disposed between the engine input shaft and the engine input sprocket, configured to absorb vibrations.

8. The dual clutch transmission as set forth in claim 4 further comprising a manual valve (185) operatively connected to a gear shift selector (187) and in fluid communication with a source of pressurized fluid (112), the manual valve operable to control the reverse actuator in response to selection of the reverse gear pinion (582) by the gear shift selector (187) to move the reverse actuator into and out of engagement with the reverse gear pinion to selectively engage the reverse gear pinion with the second input shaft;

wherein the manual valve also selectively supplies pressurized fluid to the first and second clutch actuation valves.

9. The dual clutch transmission as set forth in claim 8 wherein pressurized fluid is supplied to the first and second clutch actuation valves when the gear shift selector is in either a park, neutral or reverse position only.