Method and system for controlling driveline lash in a hybrid vehicle

• US 8,968,151 B2
• Filed: 05/07/2012
• Issued: 03/03/2015
• Est. Priority Date: 05/07/2012
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Dai, Zhengyu, Jiang, Hong, Nedorezov, Felix, Kraska, Marvin Paul
• Primary Examiner(s): Siconolfi, Robert A
• Assistant Examiner(s): LE, HUAN G
• Application Number:
  US13/465,327
• Publication Number:
  US 20130296106A1
• Time in Patent Office: 1,030 Days
• Field of Search: None
• US Class Current: 477/5
• CPC Class Codes: B60K 2006/4825 Electric machine connected or connectable to gearbox input shaft
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/17 for noise reduction
• CPC Class Codes: B60W 2510/109 Direction of power flow
• CPC Class Codes: B60W 2710/083 Torque
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A vehicle has an engine, an upstream clutch, an electric machine, a downstream clutch, a transmission gearbox, and a controller. The controller is configured to: (i) control engagement of the downstream clutch, (ii) monitor a vehicle torque, and (iii) control electric machine torque to a designated rate when the vehicle torque changes direction and the electric machine is operating. A method for controlling a hybrid vehicle includes engaging a clutch downstream of the electric machine, monitoring a vehicle torque, and controlling electric machine torque to a designated rate when vehicle torque changes direction and the electric machine is operating. A hybrid vehicle system has an electric machine and a controller configured to (i) control electric machine torque to a designated rate within a time zone, and (ii) control at least one of the electric machine torque and an engine torque to meet driver demand outside of the zone.

Claims

1. A vehicle comprising:

an electric machine connected to an engine by an upstream clutch and connected to a transmission gearbox by a torque converter and a bypass, downstream clutch; and

a controller configured to reduce lash in a driveline by controlling a torque of the electric machine to a designated rate of change within a time zone characterized by a vehicle torque changing direction and being substantially zero, and the electric machine is operating.

2. The vehicle of claim 1 wherein the downstream clutch, the electric machine, the upstream clutch, and the engine are positioned in series with one another.

3. The vehicle of claim 1 wherein the vehicle torque changes direction during a driver demand event.

4. The vehicle of claim 1 wherein the vehicle torque changes direction during one of a vehicle acceleration event and a vehicle deceleration event.

5. The vehicle of claim 1 further comprising a pair of wheels connected to the gearbox, the wheels and the gearbox providing the driveline.

6. The vehicle of claim 5 wherein a road load torque is provided through the wheels of the driveline, and

wherein the vehicle torque is a sum of road load torque, engine torque, and the torque of the electric machine.

7. The vehicle of claim 5 wherein the controller is configured to control the torque of the electric machine to the designated rate of change when the engine is disengaged from the electric machine.

8. The vehicle of claim 7 wherein the time zone occurs after a driver demand event;

and

wherein the controller is configured to control the torque of the electric machine to meet driver demand before and after the time zone.

9. The vehicle of claim 5 wherein the controller is configured to control the torque of the electric machine to the designated rate of change when the engine is engaged to the electric machine.

10. The vehicle of claim 9 wherein the time zone occurs after a driver demand event;

and

wherein the controller is configured to control the torque of the electric machine and the engine torque to meet driver demand before and after the time zone.

11. The vehicle of claim 5 wherein the controller is configured to control an engagement mechanism downstream of the engine to a designated capacity when the engine is engaged to the electric machine, the torque of the electric machine is substantially zero, and the vehicle torque changes direction, thereby reducing lash in the driveline.

12. The vehicle of claim 11 wherein the time zone occurs after a driver demand event;

and

wherein the controller is configured to control the engine torque to meet driver demand before and after the time zone.

13. The vehicle of claim 11 wherein the engagement mechanism is one of the upstream clutch, the downstream clutch, and a shifting clutch in the gearbox.

14. A method for controlling a hybrid vehicle having an engine and an electric machine, the method comprising:

engaging a clutch downstream of the electric machine;

controlling an electric machine torque output to a designated rate of change when a vehicle torque changes direction and the electric machine is operating, wherein the vehicle torque comprises a road load torque, the electric machine torque output, and an engine torque output; and

controlling the electric machine torque output and the engine torque output to meet driver demand before and after a time zone when the vehicle is operating in a hybrid mode;

wherein the electric machine torque output is controlled to the designated rate of change when the vehicle is operating in the hybrid mode and the vehicle torque changes direction, thereby reducing lash in a driveline, wherein the vehicle torque changing direction occurs within the time zone when the vehicle torque is substantially zero, the time zone occurring after a driver demand event.

15. The method of claim 14 wherein the electric machine torque is controlled to the designated rate of change when the vehicle is operating in an electric-only mode, thereby reducing lash in the driveline

the method further comprising controlling the electric machine torque to meet driver demand before and after the time zone when the vehicle is operating in the electric-only mode.

16. The method of claim 14 further comprising controlling a clutch downstream of the engine to a designated capacity when the vehicle is operating in an engine-only mode and the vehicle torque changes direction, thereby reducing lash in the driveline, and

controlling the engine torque to meet driver demand before and after the time zone when the vehicle is operating in the engine-only mode.

17. A hybrid vehicle system comprising:

an electric machine;

a torque converter having a bypass clutch, the bypass clutch being a downstream clutch; and

a controller configured to (i) control a torque output of the electric machine to a designated rate of change within a time zone to reduce lash in a driveline when the downstream clutch is engaged, wherein the time zone is characterized by a vehicle torque being substantially zero and the vehicle is in one of an accelerating state and a decelerating state, and (ii) control at least one of the torque output of the electric machine and an engine torque output to meet driver demand outside of the zone.